Teledyne 3000ZA operating instructions Trace Oxygen Analyzer Operational Theory

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Trace Oxygen Analyzer

Operational Theory

 

 

 

The signal processing electronics including the microprocessor, analog to digital, and digital to analog converters are located on the motherboard at the bottom of the case. The preamplifier board is mounted on top of the motherboard as shown in the figure. These boards are accessible after removing the back panel. Figure 2-4 is a block diagram of the analyzer electronics.

In the presence of oxygen the cell generates a current. A current to voltage amplifier converts this current to a voltage, which is amplified in the second stage amplifier. The output from the second stage amplifier is sent to an 18 bit analog to digital converter controlled by the microprocessor.

The high operating temperature of the ZrO2 sensor is required for proper operation of the sensor. The amplifier PCB contains a circuit that drives the heater embedded in the sensor. The voltage across the heater rises slowly to avoid damaging the heater/sensor assembly. After a few minutes, the sensor will be at the proper operating temperature.

The digital concentration signal along with input from the control panel is processed by the microprocessor, and appropriate control signals are directed to the display, alarms and communications port. The same digital information is also sent to a 12 bit digital to analog converter that produces the 4-20 mA dc and the 0-1 VDC analog concentration signal outputs, and the analog range ID outputs.

Signals from the power supply are also monitored, and through the microprocessor, the system failure alarm is activated if a malfunction is detected.

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Contents Model 3000ZA 3000ZA Specific Model Information Important Notice Safety Messages 3000ZA Vii Table of Contents Operation MaintenanceIndex AppendixModel 3000ZA Front Panel List of FiguresList of Tables Typical Applications Main Features of the AnalyzerIntroduction OverviewIntroduction 3000ZA Model DesignationsModel 3000ZA Front Panel Front Panel Operator InterfaceIntroduction 3000ZA Model 3000ZA Rear Panel Rear Panel Equipment InterfacePower Connection Universal AC power source Scheduled calibrations can vary 2-3 % per day Principles of Operation Operational TheoryIntroduction ZrO2 SensorModel 3000ZA Sample System Sample SystemZirconium Oxide Sensor Application Notes Electronics and Signal ProcessingTrace Oxygen Analyzer Operational Theory Component Location Electronic Block Diagram Mounting the Analyzer InstallationUnpacking the Analyzer Trace Oxygen Analyzer Installation Gas Connections Rear Panel ConnectionsSample Electrical Connections Primary Input PowerEquipment Interface Connector Pin Arrangement Analog Output Connections Alarm Relay Contact Pins Remote Calibration Connections Range ID Relay Connections Remote Probe Connections 2.3 RS-232 Port Commands via RS-232 InputTesting the System Installing the Zirconium Oxide SensorTrace Oxygen Analyzer Installation Operation Using the Data Entry and Function Buttons Hierarchy of Available Functions System Function TRAK/HLD Auto-Cal Pswd Logout More Setting up an Auto-Cal Password Protection Pswd Restrictions Removed Retype PWD To Verify Logout System Self-Diagnostic TestShowing Negative Oxygen Readings Version ScreenZero and Span Functions Zero Cal Zero Settling Man ENT To Begin Span Cal #### ppm Span Slope=#### ppm/s Span Failure Alarms Function AL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Analyze Function Signal OutputRange ID Output Voltage Page Removing the Sensor MaintenanceRoutine Maintenance Cell ReplacementTrace Oxygen Analyzer Maintenance Fuse ReplacementInstalling Fuses System Self Diagnostic TestRear Panel Removal Remove only those screws marked with an Major Internal ComponentsTroubleshooting CleaningIf erratic behavior Appendix SpecificationsTrace Oxygen Analyzer Appendix Recommended 2-Year Spare Parts List 19-inch Relay Rack Panel Mount Drawing ListFlow Rate Recommendations Application NotesBY-PASS Conversions PSI Scfh = 0.476 Slpm Index Trace Oxygen Analyzer Index Relay connections, 22 relay contacts Trace Oxygen Analyzer Index Teledyne Analytical Instruments