Heat Controller HTS SERIES SPLIT SYSTEM, HSS manual Water Quality Standards, Erosion and Clogging

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Water Quality Standards

Table 3: Water Quality Standards

Water Quality

HX

Closed

Open Loop and Recirculating Well

Parameter

Material

Recirculating

 

Scaling Potential - Primary Measurement

 

Above the given limits, scaling is likely to occur. Scaling indexes should be calculated using the limits below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pH/Calcium Hardness

All

 

-

 

pH < 7.5 and Ca Hardness <100ppm

 

Method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Index Limits for Probable Scaling Situations - (Operation outside these limits is not recommended)

 

 

 

 

 

Scaling indexes should be calculated at 150°F [66°C] for direct use and HWG applications,

 

 

 

and at 90°F [32°C] for indirect HX use. A monitoring plan should be implemented.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ryznar

All

 

 

-

 

6.0 - 7.5

 

 

 

 

Stability Index

 

 

 

 

If >7.5 minimize steel pipe use.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Langelier

All

 

-

 

 

-0.5 to +0.5

 

 

 

 

 

 

If <-0.5 minimize steel pipe use. Based upon 150°F [66°C] HWG and

 

Saturation Index

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Direct well, 85°F [29°C] Indirect Well HX

 

 

 

 

 

 

 

 

 

Iron Fouling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron Fe 2+ (Ferrous)

All

 

 

-

 

 

<0.2 ppm (Ferrous)

 

 

 

(Bacterial Iron potential)

 

 

 

If Fe2+ (ferrous)>0.2 ppm with pH 6 - 8, O2<5 ppm check for iron bacteria

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron Fouling

All

 

-

 

 

<0.5 ppm of Oxygen

 

 

 

 

 

 

Above this level deposition will occur.

 

 

 

 

 

 

 

 

 

 

 

Corrosion Prevention

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 - 8.5

 

6 - 8.5

 

 

 

 

pH

All

 

 

 

 

 

 

 

 

 

 

Monitor/treat as

Minimize steel pipe below 7 and no open tanks with pH <8

 

 

 

 

 

needed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

<0.5 ppm

 

 

 

Hydrogen Sulfide (H2S)

All

 

 

 

At H2S>0.2 ppm, avoid use of copper and copper nickel piping or HX's.

 

 

 

 

 

Rotten egg smell appears at 0.5 ppm level.

 

 

 

 

 

 

Copper alloy (bronze or brass) cast components are OK to <0.5 ppm.

 

 

 

 

 

 

 

 

 

 

 

 

 

Ammonia ion

 

 

-

 

 

 

 

 

 

 

as hydroxide, chloride,

All

 

 

 

 

 

<0.5 ppm

 

 

 

nitrate and sulfate

 

 

 

 

 

 

 

 

 

 

 

compounds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum Allowable at maximum water temperature.

 

 

 

 

 

 

 

50°F (10°C)

 

75°F (24°C)

 

100ϒF (38ϒC)

 

Maximum

Copper

 

 

-

<20ppm

 

NR

 

NR

 

 

CuproNickel

 

-

<150 ppm

 

NR

 

NR

 

Chloride Levels

 

 

 

 

304 SS

 

-

<400 ppm

 

<250 ppm

 

<150 ppm

 

 

 

 

 

 

 

316 SS

 

-

<1000 ppm

 

<550 ppm

 

< 375 ppm

 

 

Titanium

 

-

>1000 ppm

 

>550 ppm

 

>375 ppm

 

Erosion and Clogging

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<10 ppm of particles

 

 

 

 

 

 

 

 

 

 

 

and a maximum

<10 ppm (<1 ppm "sandfree" for reinjection) of particlesand a maximum

 

Particulate Size and

All

 

 

velocity of 6 fps [1.8 m/s].

velocity of 6 fps [1.8 m/s]. Filtered for maximum 800 micron [800mm,

 

Erosion

 

 

 

Filtered for maximum

20 mesh] size.Any particulate that is not removed can potentially

 

 

 

 

800 micron [800mm,

 

 

 

 

 

clog components.

 

 

 

 

 

 

 

20 mesh] size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes:

 

 

 

 

 

 

 

 

Rev.: 03/28/08S

 

 

 

 

 

 

 

 

 

 

 

Closed Recirculating system is identified by a closed pressurized piping system.

Recirculating open wells should observe the open recirculating design considerations.

NR - Application not recommended.

"-" No design Maximum.

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Equipment Selection GeneralIndoor Coil Selection HTS GeoMax GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Installation Removing Existing Condensing Unit Where ApplicableAir Handler Installation Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsLow Water Temperature Cutout Setting CXM Control Ground-Loop Heat Pump ApplicationsFlushing the Earth Loop AntifreezeApproximate Fluid Volume U.S. gal. L per 100 of Pipe Fluid Volume gal liters per 100’ 30 meters PipeAntifreeze Percentages by Volume Compressor section must be sealed to prevent entryWater Quality Standards Expansion Tank and PumpWater Control Valve Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingLine Set Installation Refrigeration InstallationLineset Diameters and Charge Information Add-On Heat Pump Applications Evacuation and Charging the UnitRefrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemExample R-22 refrigerant Checking Superheat and Subcooling Determining SuperheatDetermining Sub-Cooling Typical HWG Installation Indoor Compressor Section Hot Water GeneratorWater Tank Preparation HWG Water PipingWater Tank Refill Initial Start-UpHot Water Generator Module Refrigeration Installation GeoMax 2 HTS Series Electrical Data Electrical Line VoltageHSS Series Electrical Data Electrical Power Wiring Electrical HWG Wiring HWG Wiring Indoor Compressor SectionLow Water Temperature Cutout Selection Thermostat ConnectionsElectrical Low Voltage Wiring Accessory ConnectionsTwo-stage HTS Units Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Safety Features CXM Control Water coil low temperature FP1 The FP1 thermistorAir coil low temperature FP2 The FP2 thermistor temperature Diagnostic FeaturesPage Variable Speed PSC Air Handler CXM Control Start-up OperationY1, Y2, O Stage 2 cooling Nominal resistance at various temperatures CXM Thermostat DetailsUnit Starting and Operating Conditions Operating LimitsStarting Conditions Unit OperationUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit and System Checkout Unit Start-Up Procedure Test Mode PinsUnit Operating Conditions Water Temperature Change Through Heat ExchangerR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08