Heat Controller HSS, HTS SERIES SPLIT SYSTEM manual Two-Stage HTS Piping, Thermostat Installation

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T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r

Figure 27: Two-Stage HTS Piping

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Electrical - Low Voltage Wiring

x CAUTION! x

CAUTION! Refrigerant pressure activated water regulating valves should never be used with HCI equipment.

Figure 28b: Typical Thermostat Wiring, HSS Single-Stage Units (2 Heat/1 Cool)

x CAUTION! x

CAUTION! Many units installed with a factory or field supplied manual or electric shut-off valve. DAMAGE WILL OCCUR if shut-off valve is closed during unit operation. A high pressure switch must be installed on the heat pump side of any field provided shut-off valves and connected to the heat pump controls in series with the built-in refrigerant circuit high pressure switch to disable compressor operation if water pressure exceeds pressure switch setting. The field installed high pressure switch shall have a cut-out pressure of 235 psig and a cut-in pressure of 190 psig. This pressure switch can be ordered from HCI with a 1/4” internal flare connection as part number 39B0005N01.

ELECTRICAL - THERMOSTAT WIRING

Thermostat Installation

The thermostat should be located on an interior wall in a larger room, away from supply duct drafts. DO NOT locate the thermostat in areas subject to sunlight, drafts or on external walls. The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement. Position the thermostat back plate against the wall so that it appears level and so the thermostat wires protrude through the middle of the back plate. Mark the position of the back plate mounting holes and drill holes with a 3/16” (5mm) bit. Install supplied anchors and secure plate to the wall. Thermostat wire must be 18 AWG wire. Wire the appropriate thermostat as shown in Figures 28a and 28b to the low voltage terminal strip on the CXM control board. Practically any heat pump thermostat will work with these units, provided it has the correct number of heating and cooling stages.

Figure 28a: Typical Thermostat Wiring, Two-Stage HTS Units (3 Heat/2 Cool)

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information General Equipment SelectionIndoor Coil Selection HTS GeoMax GeoMax 2 HTS Air Handler Matches for ARI RatingsIndoor Coil Selection For HSS R-22 Units CFMAir Handler Selection Example Removing Existing Condensing Unit Where Applicable InstallationAir Handler Installation Indoor Compressor Section LocationHTS/HSS Installation GROUND-LOOP Heat Pump Applications Piping InstallationGround-Loop Heat Pump Applications Low Water Temperature Cutout Setting CXM ControlFlushing the Earth Loop AntifreezeFluid Volume gal liters per 100’ 30 meters Pipe Approximate Fluid Volume U.S. gal. L per 100 of PipeAntifreeze Percentages by Volume Compressor section must be sealed to prevent entryExpansion Tank and Pump Water Quality StandardsWater Control Valve Flow RegulationWater Well Connections Water Coil Low Temperature Limit SettingErosion and Clogging Water Quality StandardsLineset Diameters and Charge Information Refrigeration InstallationLine Set Installation Evacuation and Charging the Unit Add-On Heat Pump ApplicationsRefrigeration Installation Charging The System Evacuation Of The Lineset And CoilDetermining Sub-Cooling Checking Superheat and Subcooling Determining SuperheatExample R-22 refrigerant Hot Water Generator Typical HWG Installation Indoor Compressor SectionHWG Water Piping Water Tank PreparationWater Tank Refill Initial Start-UpHot Water Generator Module Refrigeration Installation HSS Series Electrical Data Electrical Line VoltageGeoMax 2 HTS Series Electrical Data Electrical Power Wiring HWG Wiring Indoor Compressor Section Electrical HWG WiringLow Water Temperature Cutout Selection Thermostat ConnectionsAccessory Connections Electrical Low Voltage WiringTwo-stage HTS Units Taco ValveTwo-Stage HTS Piping Thermostat InstallationCXM Controls Water coil low temperature FP1 The FP1 thermistor Safety Features CXM ControlAir coil low temperature FP2 The FP2 thermistor temperature Diagnostic FeaturesPage Y1, Y2, O Stage 2 cooling CXM Control Start-up OperationVariable Speed PSC Air Handler CXM Thermostat Details Nominal resistance at various temperaturesOperating Limits Unit Starting and Operating ConditionsStarting Conditions Unit OperationUnit and System Checkout Before Powering SYSTEM, please check the followingUnit Start-up Procedure Test Mode Pins Unit Start-Up ProcedureR-22 HSS Compressor Section Coax Water Pressure Drop Water Temperature Change Through Heat ExchangerUnit Operating Conditions GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08