Heat Controller HTS SERIES SPLIT SYSTEM, HSS manual Safety

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Safety

Safety

Warnings, cautions and notices appear throughout this manual. Read these items carefully before attempting any installation, service or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation, which if not avoided will result in death or serious injury. DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or an unsafe practice, which if not avoided could result in minor or moderate injury or product or property damage.

NOTICE: Notification of installation, operation or maintenance information, which is important, but which is not hazard-related.

x WARNING! x

WARNING! All refrigerant discharged from this unit must be recovered WITHOUT EXCEPTION. Technicians must follow industry accepted guidelines and all local, state, and federal statutes for the recovery and disposal of refrigerants. If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed.

x CAUTION! x

CAUTION! To avoid equipment damage, DO NOT use these units as a source of heating or cooling during the construction process. The mechanical components and filters will quickly become clogged with construction dirt and debris, which may cause system damage.

x WARNING! x

WARNING! Verify refrigerant type before proceeding. Units are shipped with R-22 and R-410A refrigerants. The unit label will indicate which refrigerant is provided. The EarthPure® Application and Service Manual should be read and understood before attempting to service refrigerant circuits with R-410A.

x WARNING! x

WARNING! To avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal proficiency requirements.

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Equipment Selection GeneralIndoor Coil Selection HTS GeoMax GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Installation Removing Existing Condensing Unit Where ApplicableAir Handler Installation Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsLow Water Temperature Cutout Setting CXM Control Ground-Loop Heat Pump ApplicationsFlushing the Earth Loop AntifreezeApproximate Fluid Volume U.S. gal. L per 100 of Pipe Fluid Volume gal liters per 100’ 30 meters PipeAntifreeze Percentages by Volume Compressor section must be sealed to prevent entryWater Quality Standards Expansion Tank and PumpWater Control Valve Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingLine Set Installation Refrigeration InstallationLineset Diameters and Charge Information Add-On Heat Pump Applications Evacuation and Charging the UnitRefrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemExample R-22 refrigerant Checking Superheat and Subcooling Determining SuperheatDetermining Sub-Cooling Typical HWG Installation Indoor Compressor Section Hot Water GeneratorWater Tank Preparation HWG Water PipingWater Tank Refill Initial Start-UpHot Water Generator Module Refrigeration Installation GeoMax 2 HTS Series Electrical Data Electrical Line VoltageHSS Series Electrical Data Electrical Power Wiring Electrical HWG Wiring HWG Wiring Indoor Compressor SectionLow Water Temperature Cutout Selection Thermostat ConnectionsElectrical Low Voltage Wiring Accessory ConnectionsTwo-stage HTS Units Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Safety Features CXM Control Water coil low temperature FP1 The FP1 thermistorAir coil low temperature FP2 The FP2 thermistor temperature Diagnostic FeaturesPage Variable Speed PSC Air Handler CXM Control Start-up OperationY1, Y2, O Stage 2 cooling Nominal resistance at various temperatures CXM Thermostat DetailsUnit Starting and Operating Conditions Operating LimitsStarting Conditions Unit OperationUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit and System Checkout Unit Start-Up Procedure Test Mode PinsUnit Operating Conditions Water Temperature Change Through Heat ExchangerR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08