Heat Controller HTS SERIES SPLIT SYSTEM, HSS manual CXM Controls

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

CXM Controls

CXM Control

For detailed control information, see CXM Application, Operation and Maintenance (IOM) manual.

Field Selectable Inputs

Test mode: Test mode allows the service technician to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the CXM control enters a 20 minute test mode period in which all time delays are sped up 15 times. Upon entering test mode, the status LED will flash a code representing the last fault. For diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat. Test mode can be exited by shorting the test terminals for 3 seconds.

Retry Mode: If the control is attempting a retry of a fault, the status LED will slow flash (slow flash = one flash every 2 seconds) to indicate the control is in the process of retrying.

Field Configuration Options

Note: In the following field configuration options, jumper wires should be clipped ONLY when power is removed from the CXM control.

Water coil low temperature limit setting: Jumper 3 (JW3- FP1 Low Temp) provides field selection of temperature limit setting for FP1 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature).

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].

Air coil low temperature limit setting: Jumper 2 (JW2-FP2 Low Temp) provides field selection of temperature limit setting for FP2 of 30°F or 10°F [-1°F or -12°C] (refrigerant temperature). Note: This jumper should only be clipped under extenuating circumstances, as recommended by the factory.

Not Clipped = 30°F [-1°C]. Clipped = 10°F [-12°C].

Alarm relay setting: Jumper 1 (JW1-AL2 Dry) provides field selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact (no connection).

Not Clipped = AL2 connected to R. Clipped = AL2 dry contact (no connection).

DIP Switches

Note: In the following field configuration options, DIP switches should only be changed when power is removed from the CXM control.

DIP switch 1: Unit Performance Sentinel Disable - provides field selection to disable the UPS feature.

On = Enabled. Off = Disabled.

DIP switch 2: Stage 2 Selection - provides selection of whether compressor has an “on” delay. If set to stage 2, the compressor will have a 3 second delay before energizing. Also, if set for stage 2, the alarm relay will NOT cycle during test mode.

On = Stage 1. Off = Stage 2

DIP switch 3: Not Used.

DIP switch 4: DDC Output at EH2 - provides selection for DDC operation. If set to “DDC Output at EH2,” the EH2

terminal will continuously output the last fault code of the controller. If set to “EH2 normal,” EH2 will operate as standard electric heat output.

On = EH2 Normal. Off = DDC Output at EH2.

NOTE: Some CXM controls only have a 2 position DIP switch package. If this is the case, this option can be selected by clipping the jumper which is in position 4

of SW1.

Jumper not clipped = EH2 Normal. Jumper clipped = DDC Output at EH2.

DIP switch 5: Factory Setting - Normal position is “On.” Do not change selection unless instructed to do so by

the factory.

-Slow Flash = 1 flash every 2 seconds -Fast Flash = 2 flashes every 1 second

-Flash code 2 = 2 quick flashes, 10 second pause, 2 quick flashes, 10 second pause, etc.

-On pulse 1/3 second; off pulse 1/3 second

Table 9a: CXM LED And Alarm

Relay Operations

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Indoor Coil Selection HTS GeoMax Equipment SelectionGeneral GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Air Handler Installation InstallationRemoving Existing Condensing Unit Where Applicable Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsFlushing the Earth Loop Low Water Temperature Cutout Setting CXM ControlGround-Loop Heat Pump Applications AntifreezeAntifreeze Percentages by Volume Approximate Fluid Volume U.S. gal. L per 100 of PipeFluid Volume gal liters per 100’ 30 meters Pipe Compressor section must be sealed to prevent entryWater Control Valve Water Quality StandardsExpansion Tank and Pump Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingRefrigeration Installation Line Set InstallationLineset Diameters and Charge Information Add-On Heat Pump Applications Evacuation and Charging the UnitRefrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemChecking Superheat and Subcooling Determining Superheat Example R-22 refrigerantDetermining Sub-Cooling Typical HWG Installation Indoor Compressor Section Hot Water GeneratorWater Tank Refill Water Tank PreparationHWG Water Piping Initial Start-UpHot Water Generator Module Refrigeration Installation Electrical Line Voltage GeoMax 2 HTS Series Electrical DataHSS Series Electrical Data Electrical Power Wiring Low Water Temperature Cutout Selection Electrical HWG WiringHWG Wiring Indoor Compressor Section Thermostat ConnectionsTwo-stage HTS Units Electrical Low Voltage WiringAccessory Connections Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Air coil low temperature FP2 The FP2 thermistor temperature Safety Features CXM ControlWater coil low temperature FP1 The FP1 thermistor Diagnostic FeaturesPage CXM Control Start-up Operation Variable Speed PSC Air HandlerY1, Y2, O Stage 2 cooling Nominal resistance at various temperatures CXM Thermostat DetailsStarting Conditions Unit Starting and Operating ConditionsOperating Limits Unit OperationBefore Powering SYSTEM, please check the following Unit Start-up ProcedureUnit and System Checkout Unit Start-Up Procedure Test Mode PinsWater Temperature Change Through Heat Exchanger Unit Operating ConditionsR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08