Heat Controller HSS manual Electrical HWG Wiring, HWG Wiring Indoor Compressor Section

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T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Electrical - HWG Wiring

HWG Wiring - “Indoor” Compressor Section

The hot water generator pump power wiring is disabled at the factory to prevent operating the HWG pump “dry.” After all HWG piping is completed and air purged from the water piping, the pump power wires should be applied to terminals on the HWG power block PB2 as shown in the unit wiring diagram. This connection can also serve as a HWG disable when servicing the unit.

ELECTRICAL - LOW VOLTAGE WIRING

Thermostat Connections

The thermostat should be wired directly to the CXM board. Figures 22a through 22c show low voltage wiring. Note that the air handler or furnace transformer will be used to power the CXM board in the compressor section. See “Electrical – Thermostat” for specific terminal connections.

Figure 22a: HTS Low Voltage Field Wiring

Low voltage field wiring

Figure 22b: HSS Low Voltage Field Wiring

 

 

C apacitor

 

 

Circ Brkr

G rnd

Loop PB1

HW G PB2

Contactor-CC

Low Water Temperature Cutout Selection

The CXM control allows the field selection of low water (or water-antifreeze solution) temperature limit by clipping jumper JW3, which changes the sensing temperature associated with thermistor FP1. Note that the FP1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device (TXV). Therefore, FP1 is sensing refrigerant temperature, not water temperature, which is a better indication of how water flow rate/temperature is affecting the refrigeration circuit.

The factory setting for FP1 is for systems using water (30°F [-1.1°C] refrigerant temperature). In low water temperature (extended range) applications with antifreeze (most ground loops), jumper JW3 should be clipped as shown in Figure 23 to change the setting to 10°F [-12.2°C] refrigerant temperature, a more suitable temperature when using

an antifreeze solution. All residential units include water/ refrigerant circuit insulation to prevent internal condensation, which is required when operating with entering water temperatures below 59°F [15°C].

L2

L1

BR

C XM Control

Low Voltage Connector

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information GeoMax 2 HTS Air Handler Matches for ARI Ratings Equipment SelectionGeneral Indoor Coil Selection HTS GeoMaxIndoor Coil Selection For HSS R-22 Units CFMAir Handler Selection Example Indoor Compressor Section Location InstallationRemoving Existing Condensing Unit Where Applicable Air Handler InstallationHTS/HSS Installation GROUND-LOOP Heat Pump Applications Piping InstallationAntifreeze Low Water Temperature Cutout Setting CXM ControlGround-Loop Heat Pump Applications Flushing the Earth LoopCompressor section must be sealed to prevent entry Approximate Fluid Volume U.S. gal. L per 100 of PipeFluid Volume gal liters per 100’ 30 meters Pipe Antifreeze Percentages by VolumeFlow Regulation Water Quality StandardsExpansion Tank and Pump Water Control ValveWater Well Connections Water Coil Low Temperature Limit SettingErosion and Clogging Water Quality StandardsRefrigeration Installation Line Set InstallationLineset Diameters and Charge Information Evacuation and Charging the Unit Add-On Heat Pump ApplicationsRefrigeration Installation Charging The System Evacuation Of The Lineset And CoilChecking Superheat and Subcooling Determining Superheat Example R-22 refrigerantDetermining Sub-Cooling Hot Water Generator Typical HWG Installation Indoor Compressor SectionInitial Start-Up Water Tank PreparationHWG Water Piping Water Tank RefillHot Water Generator Module Refrigeration Installation Electrical Line Voltage GeoMax 2 HTS Series Electrical DataHSS Series Electrical Data Electrical Power Wiring Thermostat Connections Electrical HWG WiringHWG Wiring Indoor Compressor Section Low Water Temperature Cutout SelectionTaco Valve Electrical Low Voltage WiringAccessory Connections Two-stage HTS UnitsTwo-Stage HTS Piping Thermostat InstallationCXM Controls Diagnostic Features Safety Features CXM ControlWater coil low temperature FP1 The FP1 thermistor Air coil low temperature FP2 The FP2 thermistor temperaturePage CXM Control Start-up Operation Variable Speed PSC Air HandlerY1, Y2, O Stage 2 cooling CXM Thermostat Details Nominal resistance at various temperaturesUnit Operation Unit Starting and Operating ConditionsOperating Limits Starting ConditionsBefore Powering SYSTEM, please check the following Unit Start-up ProcedureUnit and System Checkout Test Mode Pins Unit Start-Up ProcedureWater Temperature Change Through Heat Exchanger Unit Operating ConditionsR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08