Heat Controller HTS SERIES SPLIT SYSTEM, HSS manual Equipment Selection, General

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Equipment Selection

The installation of geothermal heat pump units and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations.

General

Proper indoor coil selection is critical to system efficiency. Using an older-model coil can affect efficiency and may not provide the customer with rated or advertised EER and COP. Coil design and technology have dramatically improved operating efficiency and capacity in the past 20 years. Homeowners using an older coil are not reaping these cost savings and comfort benefits. NEVER MATCH AN R-22

INDOOR COIL WITH AN R-410A COMPRESSOR SECTION.

Newer indoor coils have a larger surface area, enhanced fin design, and grooved tubing. These features provide a larger area for heat transfer, improving efficiency and expanding capacity. Typical older coils may only have one-third to one- half the face area of these redesigned coils.

Indoor Coil Selection - HTS GeoMax 2

HCI split system heat pumps are rated in the ARI directory with a specific indoor coil match. GeoMax 2 (HTS) models are rated with Carrier/Bryant FV4 or FE4 series variable speed air handlers as shown in Table 1a. Other brands of air handlers may attain the same ARI ratings providing that the specifications meet or exceed those listed in Table 1a AND Table 1b. An ECM motor and TXV is required. Cap tubes and fixed orifices are not acceptable. PSC fans may be used if matched to Table 1b, but will not meet ARI ratings. If using PSC fan, compressor section must be operated as a single stage unit (i.e. wired for either 1st stage or 2nd stage). Without the ability to vary the airflow, supply air temperatures may not be acceptable if the compressor is allowed to change stages when used with a PSC fan motor.

Table 1a: GeoMax 2 (HTS) Air Handler Matches for ARI Ratings

Compressor Section

024

036

048

060

 

 

 

 

 

Air Handler

003

005

006

006

Model FV4

 

 

 

 

 

 

 

 

 

Refrigerant

 

R-410A

 

 

 

 

 

Metering Device

 

TXV (required)

 

 

 

 

 

 

Air Coil

 

 

 

 

Type

Slope

A

A

A

Rows - Fins/in.

3 - 14.5

3 - 14.5

3 - 14.5

3 - 14.5

Face Area (sq. ft.)

3.46

5.93

7.42

7.42

 

 

 

 

 

Cabinet Configuration

Upflow/Downflow/Horizontal (Multipoise)

 

 

 

 

 

 

ECM Settings for

AC/HP size: 036

AC/HP size: 036

AC/HP size: 048

AC/HP size: 060

System Type:

System Type:

System Type:

System Type:

ARI Ratings

Comfort AC/HP

HP-Effic AC/HP

Comfort AC/HP

Comfort AC/HP

(FV4 Fan Coil)

CFM Adjust: Nom

CFM Adjust: High

CFM Adjust: High

CFM Adjust: High

 

 

 

 

 

 

Fan Motor Type - HP

ECM - 1/2

ECM - 1/2

ECM - 3/4

ECM - 3/4

 

 

 

 

 

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Indoor Coil Selection HTS GeoMax Equipment SelectionGeneral GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Air Handler Installation InstallationRemoving Existing Condensing Unit Where Applicable Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsFlushing the Earth Loop Low Water Temperature Cutout Setting CXM ControlGround-Loop Heat Pump Applications AntifreezeAntifreeze Percentages by Volume Approximate Fluid Volume U.S. gal. L per 100 of PipeFluid Volume gal liters per 100’ 30 meters Pipe Compressor section must be sealed to prevent entryWater Control Valve Water Quality StandardsExpansion Tank and Pump Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingRefrigeration Installation Line Set InstallationLineset Diameters and Charge Information Add-On Heat Pump Applications Evacuation and Charging the UnitRefrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemChecking Superheat and Subcooling Determining Superheat Example R-22 refrigerantDetermining Sub-Cooling Typical HWG Installation Indoor Compressor Section Hot Water GeneratorWater Tank Refill Water Tank PreparationHWG Water Piping Initial Start-UpHot Water Generator Module Refrigeration Installation Electrical Line Voltage GeoMax 2 HTS Series Electrical DataHSS Series Electrical Data Electrical Power Wiring Low Water Temperature Cutout Selection Electrical HWG WiringHWG Wiring Indoor Compressor Section Thermostat ConnectionsTwo-stage HTS Units Electrical Low Voltage WiringAccessory Connections Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Air coil low temperature FP2 The FP2 thermistor temperature Safety Features CXM ControlWater coil low temperature FP1 The FP1 thermistor Diagnostic FeaturesPage CXM Control Start-up Operation Variable Speed PSC Air HandlerY1, Y2, O Stage 2 cooling Nominal resistance at various temperatures CXM Thermostat DetailsStarting Conditions Unit Starting and Operating ConditionsOperating Limits Unit OperationBefore Powering SYSTEM, please check the following Unit Start-up ProcedureUnit and System Checkout Unit Start-Up Procedure Test Mode PinsWater Temperature Change Through Heat Exchanger Unit Operating ConditionsR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08