Heat Controller HTS SERIES SPLIT SYSTEM, HSS manual Hot Water Generator

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

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Hot Water Generator

The HWG (Hot Water Generator) or desuperheater option provides considerable operating cost savings by utilizing excess heat energy from the heat pump to help satisfy domestic hot water requirements. The HWG

is active throughout the year, providing virtually free hot water when the heat pump operates in the cooling mode or hot water at the COP of the heat pump during operation in the heating mode. Actual HWG water heating capacities are provided in the appropriate heat pump performance data.

Heat pumps equipped with the HWG option include a built-in water to refrigerant heat exchanger that eliminates the need to tie into the heat pump refrigerant circuit in the field. The control circuit and pump are also built in for residential equipment. Figure 15 shows a typical example of HWG water piping connections on a unit with built-in pump. This piping layout minimizes scaling potential.

Electric water heaters are recommended. If a gas, propane, or oil water heater is used, a second preheat tank must be installed (Figure 16). If the electric water heater has only a single center element, the dual tank system is recommended to insure a usable entering water temperature for the HWG.

Typically a single tank of at least 52 gallons (235 liters) is used to limit installation costs and space. However, a dual tank, as shown in Figure 16, is the most efficient system, providing the maximum storage and temperate

Figure 15: Typical HWG Installation

(Indoor Compressor Section)

source water to the HWG. Using a concentric or coaxial hot water tank connection fitting eliminates the need to tie into the hot water tank cold water piping, but is more susceptible to scaling. The optional concentric fitting (part # S69619804) is available from your equipment supplier and should be installed as shown in Figure

17 for applications with low scaling potential or where a water softener is used. Consult Table 3 for scaling potential tests.

It is always advisable to use water softening equipment on domestic water systems to reduce the scaling potential and lengthen equipment life. In extreme water conditions, it may be necessary to avoid the use of the HWG option since the potential cost of frequent maintenance may offset or exceed any savings.

R-410 systems inherently have a lower hot gas temperature than R-22 systems because the equipment is more efficient (i.e. less waste heat is available). It is possible that energy could be transferred from the water heater to the hot gas line instead of from the hot gas line to the water heater during certain times of the year. To prevent this from occuring, a temperature switch will deactivate the pump at those conditions that typically occur in the cooling mode with entering water temperatures of less than 50°F [10°C].

Figure 16: HWG Double Tank Installation (Indoor Compressor Section)

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Indoor Coil Selection HTS GeoMax Equipment SelectionGeneral GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Air Handler Installation InstallationRemoving Existing Condensing Unit Where Applicable Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsFlushing the Earth Loop Low Water Temperature Cutout Setting CXM ControlGround-Loop Heat Pump Applications AntifreezeAntifreeze Percentages by Volume Approximate Fluid Volume U.S. gal. L per 100 of PipeFluid Volume gal liters per 100’ 30 meters Pipe Compressor section must be sealed to prevent entryWater Control Valve Water Quality StandardsExpansion Tank and Pump Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingLine Set Installation Refrigeration InstallationLineset Diameters and Charge Information Add-On Heat Pump Applications Evacuation and Charging the Unit Refrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemExample R-22 refrigerant Checking Superheat and Subcooling Determining SuperheatDetermining Sub-Cooling Typical HWG Installation Indoor Compressor Section Hot Water GeneratorWater Tank Refill Water Tank PreparationHWG Water Piping Initial Start-UpHot Water Generator Module Refrigeration Installation GeoMax 2 HTS Series Electrical Data Electrical Line VoltageHSS Series Electrical Data Electrical Power Wiring Low Water Temperature Cutout Selection Electrical HWG WiringHWG Wiring Indoor Compressor Section Thermostat ConnectionsTwo-stage HTS Units Electrical Low Voltage WiringAccessory Connections Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Air coil low temperature FP2 The FP2 thermistor temperature Safety Features CXM ControlWater coil low temperature FP1 The FP1 thermistor Diagnostic FeaturesPage Variable Speed PSC Air Handler CXM Control Start-up OperationY1, Y2, O Stage 2 cooling Nominal resistance at various temperatures CXM Thermostat DetailsStarting Conditions Unit Starting and Operating ConditionsOperating Limits Unit OperationUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit and System Checkout Unit Start-Up Procedure Test Mode PinsUnit Operating Conditions Water Temperature Change Through Heat ExchangerR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08