Heat Controller HTS SERIES SPLIT SYSTEM, HSS Electrical Low Voltage Wiring, Accessory Connections

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Electrical - Low Voltage Wiring

Figure 23: FP1 Limit Setting

 

JW3-FP1 jumper

 

should be clipped

CXM PCB

for low temperature

operation

 

Accessory Connections

A terminal paralleling the compressor contactor coil has been provided on the CXM control. Terminal “A” is designed to control accessory devices, such as water valves. Note: This terminal should be used only with 24 Volt signals and not line voltage. Terminal “A” is energized with the compressor contactor. See Figure 24 or the specific unit wiring diagram for details.

Figure 24: Accessory Wiring

Water Solenoid Valves - “Indoor” Compressor Section Only

An external solenoid valve(s) should be used on ground water installations to shut off flow to the unit when the compressor is not operating. A slow closing valve may be required to help reduce water hammer. Figure 24 shows typical wiring for a 24VAC external solenoid valve. Figures 25 and 26 illustrate typical slow closing water control valve wiring for Taco 500 series (HCI P/N AVM…) and Taco ESP series valves. Slow closing valves take approximately

60 seconds to open (very little water will flow before 45 seconds). Once fully open, an end switch allows the compressor to be energized. Only relay or triac based electronic thermostats should be used with slow closing valves. When wired as shown, the slow closing valve will operate properly with the following notations:

1.The valve will remain open during a unit lockout.

2.The valve will draw approximately 25-35 VA through the “Y” signal of the thermostat.

Note: This valve can overheat the anticipator of an

electromechanical thermostat. Therefore, only relay or triac based thermostats should be used.

Two-stage HTS Units

Two-stage units should be designed with two parallel valves for ground water applications to limit water use during first stage operation. For example, at 1.5 gpm/ton [2.0 l/m per kW], a model 049 unit requires 6 gpm [23 l/m] for full load (2nd stage) operation, but only 4 gpm [15 l/m] during 1st stage operation. Since the unit will operate on first stage

80-90% of the time, significant water savings can be realized by using two parallel solenoid valves with two flow regulators. In the example above, stage one solenoid would be installed with a 4 gpm [15 l/m] flow regulator on the outlet, while stage two would utilize a 2 gpm [8 l/m] flow regulator. When stage one is operating, the second solenoid valve will be closed. When stage two is operating, both valves will be open, allowing full load flow rate.

Figure 27 illustrates piping for two-stage solenoid valves. Review figures 24-26 for wiring of stage one valve. Stage two valve should be wired between “Y2” (compressor solenoid

--wire nut connection) and terminal “C.” NOTE: When EWT is below 50°F [10°C], a minimum of 2 gpm per ton (2.6 l/m per kW) is required.

Figure 25: AMV Valve Wiring

C

Y1

 

 

 

2

AMV

1

Heater Switch

3 Taco Valve

C

Y1

 

Thermostat

Figure 26: Taco SBV Valve Wiring

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Equipment Selection GeneralIndoor Coil Selection HTS GeoMax GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Installation Removing Existing Condensing Unit Where ApplicableAir Handler Installation Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsLow Water Temperature Cutout Setting CXM Control Ground-Loop Heat Pump ApplicationsFlushing the Earth Loop AntifreezeApproximate Fluid Volume U.S. gal. L per 100 of Pipe Fluid Volume gal liters per 100’ 30 meters PipeAntifreeze Percentages by Volume Compressor section must be sealed to prevent entryWater Quality Standards Expansion Tank and PumpWater Control Valve Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingLine Set Installation Refrigeration InstallationLineset Diameters and Charge Information Add-On Heat Pump Applications Evacuation and Charging the UnitRefrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemExample R-22 refrigerant Checking Superheat and Subcooling Determining SuperheatDetermining Sub-Cooling Typical HWG Installation Indoor Compressor Section Hot Water GeneratorWater Tank Preparation HWG Water PipingWater Tank Refill Initial Start-UpHot Water Generator Module Refrigeration Installation GeoMax 2 HTS Series Electrical Data Electrical Line VoltageHSS Series Electrical Data Electrical Power Wiring Electrical HWG Wiring HWG Wiring Indoor Compressor SectionLow Water Temperature Cutout Selection Thermostat ConnectionsElectrical Low Voltage Wiring Accessory ConnectionsTwo-stage HTS Units Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Safety Features CXM Control Water coil low temperature FP1 The FP1 thermistorAir coil low temperature FP2 The FP2 thermistor temperature Diagnostic FeaturesPage Variable Speed PSC Air Handler CXM Control Start-up OperationY1, Y2, O Stage 2 cooling Nominal resistance at various temperatures CXM Thermostat DetailsUnit Starting and Operating Conditions Operating LimitsStarting Conditions Unit OperationUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit and System Checkout Unit Start-Up Procedure Test Mode PinsUnit Operating Conditions Water Temperature Change Through Heat ExchangerR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08