Heat Controller HSS, HTS SERIES SPLIT SYSTEM Approximate Fluid Volume U.S. gal. L per 100 of Pipe

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T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Ground-Loop Heat Pump Applications

Table 1: Approximate Fluid Volume (U.S. gal. [L]) per 100' of Pipe

Fluid Volume (gal [liters] per 100’ [30 meters) Pipe)

Pipe

Size

Volume (gal) [liters]

 

 

 

 

1”

4.1 [15.3]

 

 

 

Copper

1.25”

6.4 [23.8]

 

 

 

 

2.5”

9.2 [34.3]

 

 

 

Rubber Hose

1”

3.9 [14.6]

 

 

 

 

3/4” IPS SDR11

2.8 [10.4]

 

 

 

 

1” iPS SDR11

4.5 [16.7]

 

 

 

 

1.25” IPS SDR11

8.0 [29.8]

 

 

 

 

Polyethylene

1.5” IPS SDR11

10.9

[40.7]

 

 

 

2” IPS SDR11

18.0

[67.0]

 

 

 

 

 

1.25” IPS SCH40

8.3 [30.9]

 

 

 

 

 

1.5” IPS SCH40

10.9

[40.7]

 

 

 

 

 

2” IPS SCH40

17.0

[63.4]

 

 

 

 

Unit Heat Exchanger

Typical

1.0

[3.8]

 

 

 

 

Flush Cart Tank

10” Dia x 3ft tall

10 [37.9]

[254mm x 91.4cm tall]

 

 

 

 

 

 

 

Figure 7: Loop Connection (Indoor Compressor Section)

 

 

NOTICE! Cabinet opening around loop piping (outdoor

 

 

compressor section) must be sealed to prevent entry of

 

 

rodents that could potentially damage unit wiring by chewing

 

 

on the insulation.

 

 

 

 

 

NOTICE! Outdoor compressor section may not be tilted

 

 

more than 5 degrees from level. Damage to the compressor

 

 

or stress on the loop piping could result if unit is tilted. A

 

 

concrete pad, anchor posts and/or soil compaction may be

 

 

required to avoid tilting as ground settles.

 

Table 2: Antifreeze Percentages by Volume

 

 

 

 

 

 

 

 

 

Type

Minimum Temperature for Low Temperature Protection

 

 

 

 

 

10°F [-12.2°C]

15°F [-9.4°C]

20°F [-6.7°C]

 

25°F [-3.9°C]

 

 

 

 

 

 

 

 

Methanol

25%

21%

16%

 

10%

100% USP food grade Propylene Glycol

38%

25%

22%

 

15%

Ethanol*

29%

25%

20%

 

14%

 

 

 

 

 

 

* Must not be denatured with any petroleum based product

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information General Equipment SelectionIndoor Coil Selection HTS GeoMax GeoMax 2 HTS Air Handler Matches for ARI RatingsIndoor Coil Selection For HSS R-22 Units CFMAir Handler Selection Example Removing Existing Condensing Unit Where Applicable InstallationAir Handler Installation Indoor Compressor Section Location HTS/HSS Installation GROUND-LOOP Heat Pump Applications Piping InstallationGround-Loop Heat Pump Applications Low Water Temperature Cutout Setting CXM ControlFlushing the Earth Loop AntifreezeFluid Volume gal liters per 100’ 30 meters Pipe Approximate Fluid Volume U.S. gal. L per 100 of PipeAntifreeze Percentages by Volume Compressor section must be sealed to prevent entryExpansion Tank and Pump Water Quality StandardsWater Control Valve Flow RegulationWater Well Connections Water Coil Low Temperature Limit SettingErosion and Clogging Water Quality StandardsLine Set Installation Refrigeration InstallationLineset Diameters and Charge Information Evacuation and Charging the Unit Add-On Heat Pump ApplicationsRefrigeration Installation Charging The System Evacuation Of The Lineset And CoilExample R-22 refrigerant Checking Superheat and Subcooling Determining SuperheatDetermining Sub-Cooling Hot Water Generator Typical HWG Installation Indoor Compressor SectionHWG Water Piping Water Tank PreparationWater Tank Refill Initial Start-UpHot Water Generator Module Refrigeration Installation GeoMax 2 HTS Series Electrical Data Electrical Line VoltageHSS Series Electrical Data Electrical Power Wiring HWG Wiring Indoor Compressor Section Electrical HWG WiringLow Water Temperature Cutout Selection Thermostat ConnectionsAccessory Connections Electrical Low Voltage WiringTwo-stage HTS Units Taco ValveTwo-Stage HTS Piping Thermostat InstallationCXM Controls Water coil low temperature FP1 The FP1 thermistor Safety Features CXM ControlAir coil low temperature FP2 The FP2 thermistor temperature Diagnostic FeaturesPage Variable Speed PSC Air Handler CXM Control Start-up OperationY1, Y2, O Stage 2 cooling CXM Thermostat Details Nominal resistance at various temperaturesOperating Limits Unit Starting and Operating ConditionsStarting Conditions Unit OperationUnit Start-up Procedure Before Powering SYSTEM, please check the followingUnit and System Checkout Test Mode Pins Unit Start-Up ProcedureUnit Operating Conditions Water Temperature Change Through Heat ExchangerR-22 HSS Compressor Section Coax Water Pressure Drop GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08