Heat Controller HSS, HTS SERIES SPLIT SYSTEM manual General Information

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T h e Q u a l i t y L e a d e r i n C o n d i t i o n i n g A i r

Inspection

Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Insure that the carrier makes proper notation of any shortages or damage on all copies of the freight bill and completes a common carrier inspection report. Concealed damage not discovered during unloading must be reported to the carrier within 15 days of receipt of shipment. If not filed within 15 days, the freight company can deny the claim without recourse. Note: It is the responsibility of the purchaser to file all necessary claims with the carrier. Notify your equipment supplier of all damage within fifteen (15) days of shipment.

Storage

Equipment should be stored in its original packaging in a clean, dry area. Store units in an upright position at all times. Stack units a maximum of 3 units high.

Unit Protection

Cover units on the job site with either the original packaging or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, and/or spraying has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up.

Examine all pipes, fittings, and valves before installing any of the system components. Remove any dirt or debris found in or on these components.

Pre-Installation

Installation, Operation, and Maintenance instructions are provided with each unit. Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum. Other unit configurations are typically installed in a mechanical room. The installation site chosen should include adequate service clearance around the unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check the system before operation.

Prepare units for installation as follows:

1.Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped.

2.Keep the cabinet covered with the original packaging until installation is complete and all plastering, painting, etc. is finished.

3.Verify refrigerant tubing is free of kinks or dents and that it does not touch other unit components.

4.Inspect all electrical connections. Connections must be clean and tight at the terminals.

5.Loosen compressor bolts on units equipped with compressor spring vibration isolation until the compressor

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

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General Information

rides freely on the springs. Remove shipping restraints.

6.REMOVE COMPRESSOR SUPPORT PLATE 1/4”

SHIPPING BOLTS (2 on each side) TO MAXIMIZE VIBRATION AND SOUND ATTENUATION (R22 indoor units only).

7.Locate and verify any hot water generator (HWG) or other accessory kit located in the compressor section.

x CAUTION! x

CAUTION! DO NOT store or install units in corrosive environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can significantly reduce performance, reliability, and service life. Always move and store units in an upright position. Tilting units on their sides may cause equipment damage.

NOTICE! Failure to remove shipping brackets from spring- mounted compressors will cause excessive noise, and could cause component failure due to added vibration.

x CAUTION! x

CAUTION! CUT HAZARD - Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing heat pumps.

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information General Equipment SelectionIndoor Coil Selection HTS GeoMax GeoMax 2 HTS Air Handler Matches for ARI RatingsIndoor Coil Selection For HSS R-22 Units CFMAir Handler Selection Example Removing Existing Condensing Unit Where Applicable InstallationAir Handler Installation Indoor Compressor Section LocationHTS/HSS Installation GROUND-LOOP Heat Pump Applications Piping InstallationGround-Loop Heat Pump Applications Low Water Temperature Cutout Setting CXM ControlFlushing the Earth Loop AntifreezeFluid Volume gal liters per 100’ 30 meters Pipe Approximate Fluid Volume U.S. gal. L per 100 of PipeAntifreeze Percentages by Volume Compressor section must be sealed to prevent entryExpansion Tank and Pump Water Quality StandardsWater Control Valve Flow RegulationWater Well Connections Water Coil Low Temperature Limit SettingErosion and Clogging Water Quality StandardsLineset Diameters and Charge Information Refrigeration InstallationLine Set Installation Evacuation and Charging the Unit Add-On Heat Pump ApplicationsRefrigeration Installation Charging The System Evacuation Of The Lineset And CoilDetermining Sub-Cooling Checking Superheat and Subcooling Determining SuperheatExample R-22 refrigerant Hot Water Generator Typical HWG Installation Indoor Compressor SectionHWG Water Piping Water Tank PreparationWater Tank Refill Initial Start-UpHot Water Generator Module Refrigeration Installation HSS Series Electrical Data Electrical Line VoltageGeoMax 2 HTS Series Electrical Data Electrical Power Wiring HWG Wiring Indoor Compressor Section Electrical HWG WiringLow Water Temperature Cutout Selection Thermostat ConnectionsAccessory Connections Electrical Low Voltage WiringTwo-stage HTS Units Taco ValveTwo-Stage HTS Piping Thermostat InstallationCXM Controls Water coil low temperature FP1 The FP1 thermistor Safety Features CXM ControlAir coil low temperature FP2 The FP2 thermistor temperature Diagnostic FeaturesPage Y1, Y2, O Stage 2 cooling CXM Control Start-up OperationVariable Speed PSC Air Handler CXM Thermostat Details Nominal resistance at various temperaturesOperating Limits Unit Starting and Operating ConditionsStarting Conditions Unit OperationUnit and System Checkout Before Powering SYSTEM, please check the followingUnit Start-up Procedure Test Mode Pins Unit Start-Up ProcedureR-22 HSS Compressor Section Coax Water Pressure Drop Water Temperature Change Through Heat ExchangerUnit Operating Conditions GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08