Heat Controller HTS SERIES SPLIT SYSTEM, HSS manual Electrical Power Wiring

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H E AT C O N T R O L L E R , I N C . WAT E R - S O U R C E H E AT P U M P S

R e s i d e n t i a l S p l i t - 6 0 H z R 2 2 & R 4 1 0 A

R e v. : 5 J u n e , 2 0 0 8

Electrical - Line Voltage

ELECTRICAL - POWER WIRING

Electrical - Line Voltage

All field installed wiring, including electrical ground, must comply with the National Electrical Code as well as all applicable local codes. Refer to the unit electrical data for fuse sizes. Consult wiring diagram for field connections that must be made by the installing (or electrical) contractor.

All final electrical connections must be made with a length of flexible conduit to minimize vibration and sound transmission to the building.

General Line Voltage Wiring

Be sure the available power is the same voltage and phase shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric Code, whichever is applicable.

Power Connection

Line voltage connection is made by connecting the incoming line voltage wires to the “L” side of the contactor as shown in Figures 21a through 21c. Consult Tables 8a through 8c for correct fuse size.

Figure 21a: R-410A Compressor Section Line Voltage Field Wiring

Unit Power Supply

(see electrical table for wire

and breaker size)

Figure 21b: R-22 Indoor Compressor Section Line Voltage Field Wiring

208-230 Volt Operation

Verify transformer tap with air handler wiring diagram to insure that the transformer tap is set to the correct voltage, 208V or 230V.

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H e a t C o n t r o l l e r, I n c . Wa t e r - S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s

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Contents Split Products This page left intentionally blank Model Nomenclature for Indoor Split Series Safety SafetyGeneral Information Indoor Coil Selection HTS GeoMax Equipment SelectionGeneral GeoMax 2 HTS Air Handler Matches for ARI RatingsCFM Indoor Coil Selection For HSS R-22 UnitsAir Handler Selection Example Air Handler Installation InstallationRemoving Existing Condensing Unit Where Applicable Indoor Compressor Section LocationHTS/HSS Installation Piping Installation GROUND-LOOP Heat Pump ApplicationsFlushing the Earth Loop Low Water Temperature Cutout Setting CXM ControlGround-Loop Heat Pump Applications AntifreezeAntifreeze Percentages by Volume Approximate Fluid Volume U.S. gal. L per 100 of PipeFluid Volume gal liters per 100’ 30 meters Pipe Compressor section must be sealed to prevent entryWater Control Valve Water Quality StandardsExpansion Tank and Pump Flow RegulationWater Coil Low Temperature Limit Setting Water Well ConnectionsWater Quality Standards Erosion and CloggingLineset Diameters and Charge Information Refrigeration InstallationLine Set Installation Add-On Heat Pump Applications Evacuation and Charging the UnitRefrigeration Installation Evacuation Of The Lineset And Coil Charging The SystemDetermining Sub-Cooling Checking Superheat and Subcooling Determining SuperheatExample R-22 refrigerant Typical HWG Installation Indoor Compressor Section Hot Water Generator Water Tank Refill Water Tank Preparation HWG Water Piping Initial Start-UpHot Water Generator Module Refrigeration Installation HSS Series Electrical Data Electrical Line VoltageGeoMax 2 HTS Series Electrical Data Electrical Power Wiring Low Water Temperature Cutout Selection Electrical HWG WiringHWG Wiring Indoor Compressor Section Thermostat ConnectionsTwo-stage HTS Units Electrical Low Voltage WiringAccessory Connections Taco ValveThermostat Installation Two-Stage HTS PipingCXM Controls Air coil low temperature FP2 The FP2 thermistor temperature Safety Features CXM ControlWater coil low temperature FP1 The FP1 thermistor Diagnostic FeaturesPage Y1, Y2, O Stage 2 cooling CXM Control Start-up OperationVariable Speed PSC Air Handler Nominal resistance at various temperatures CXM Thermostat DetailsStarting Conditions Unit Starting and Operating ConditionsOperating Limits Unit OperationUnit and System Checkout Before Powering SYSTEM, please check the followingUnit Start-up Procedure Unit Start-Up Procedure Test Mode PinsR-22 HSS Compressor Section Coax Water Pressure Drop Water Temperature Change Through Heat ExchangerUnit Operating Conditions GPM 22 HSS Typical Unit Operating Pressures and Temperatures Preventive Maintenance Troubleshooting CXM Process Flow Chart Functional Troubleshooting Functional Troubleshooting Performance Troubleshooting Troubleshooting Form S i d e n t i a l S p l i t 6 0 H z R 2 2 & R 4 1 0 a 08/08