Lincoln Electric SVM197-A service manual Table B.3 Generator Power Applications

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B-7

OPERATION

 

 

B-7

 

 

 

TABLE B.3

 

 

 

 

 

GENERATOR POWER APPLICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

Suggested Power Applications

 

Running Watts

*Start-up Watts

 

 

 

 

 

(Continuous)

(Surge)

 

 

 

 

 

 

 

 

 

 

 

*Air Compressor - 1 HP

 

2,000

4,000 - 8,000

 

 

 

 

*Air Compressor - 3/4 HP

 

1,250

3,100 - 5,000

 

 

 

 

*Airless Sprayer - 1/3 HP

 

600

1,500 - 2,400

 

 

 

 

Chain Saw

 

1,200

 

 

 

 

 

Circular Saw

 

1,200

 

 

 

 

 

Coffee Maker

 

1,000

 

 

 

 

 

*Deep Freezer

 

500

750 - 2,000

 

 

 

 

*Electric Motor - 1 HP

 

1,000

2,500 - 4,000

 

 

 

 

Electric Range (1 element)

 

1,500

 

 

 

 

 

Electric Skillet

 

1,250

 

 

 

 

 

*Furnace Fan - 1/3 HP

 

1,200

3,000 - 4,800

 

 

 

 

Portable Grinder (4 1/2”)

 

600

 

 

 

 

 

Portable Grinder (7”)

 

2,000

 

 

 

 

 

Halogen Work Light

 

500

 

 

 

 

 

Hand Drill - 1/4”

 

500

 

 

 

 

 

Hand Drill - 3/8”

 

700

 

 

 

 

 

1500 Watt Heater

 

1,750

 

 

 

 

 

Hedge Trimmer

 

450

 

 

 

 

 

Light Bulb

 

100

 

 

 

 

 

Reciprocating Saw

 

900

 

 

 

 

 

Radial Arm Saw

 

2,600

 

 

 

 

 

Radio

 

50

 

 

 

 

 

*Refrigerator/Freezer (small)

 

600

1,500 - 2,400

 

 

 

 

Slow Cooker

 

200

 

 

 

 

 

*Submersible Pump - 1 HP

 

1,000

2,500 - 4,000

 

 

 

 

*Sump Pump

 

600

1,500 - 2,400

 

 

 

 

Toaster

 

1,100

 

 

 

 

 

Weed Trimmer

 

500

 

 

 

 

 

Lincoln Wire Feeder/Welder

 

4,000

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Wattages listed are approximate. Check your equipment for actual wattage.

Equipment with unusually high *START-UP WATTS are listed. For start-up of other tabled equipment that uses a motor, allow up to 2 times the running watts shown above. For example a 1 HP motor requires approximately 1000 watts of power when running but may require (2.5 X 1000) = 2500 watts or (4.0 X 1000) = 4000 watts to start.

Multiple loads can be used as long as the total load does not exceed 5,500 surge watts or 4,000 continuous watts. Be certain to start the largest loads first.

Output rating in watts is equivalent to volt-amperes at unity power factor (resistive load) and is calculated as: WATTS = VOLTS X AMPS DRAWN. for example a 120 volt device which is rated on its nameplate to draw 2 amps will need (120 VOLTS) X (2 AMPS) = 240 WATTS OF POWER. 1 KW = 1000 WATTS.

POWERARC® 5500

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Contents Powerarc ISAFETYi Electric Shock can kill ARC Rays can burn SafetyIii For ElectricallyPrécautions DE Sûreté Electromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Powerarc InstallationLocation and Ventilation Safety PrecautionsStoring Engine Exhaust can killPRE-OPERATION Engine Service Muffler Deflector PowerArc 5500 Typical Fuel ConsumptionSpark Arrester Honda 9 HPElectrical Output Connections Powerarc 5500 Output ConnectionsWelding Cable Connections Cable Size and LengthCable Installation Auxiliary Power ReceptaclesPlugs and HAND-HELD Equipment Machine GroundingCircuit Breakers Premises WiringType Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the PowerarcPowerarc Table of Contents Operation Section Operation Limitations Controls and SettingsOutput Panel Controls Physical Location of Components may vary by Code NoGasoline Engine Controls Engine OperationStarting the Engine Before Starting the EngineStopping the Engine Generator OperationGeneral Information Running the EngineTable B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding OperationWelding Guidelines Material Thickness Electrode Type Size SettingWelding circuit for Stick shielded metal arc welding What Happens in the Arc?Correct Way to Strike An Arc Correct Welding PositionCorrect Arc Length Correct Welding SpeedTypes of Welds Common MetalsUse the following Do the followingWelding in the Vertical Position PenetrationVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearHardfacing To Reduce Wear Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronHigh-Speed Group AWS E6013 Selecting ElectrodesLow Hydrogen Group AWS E7018 Out-of-Position Group AWS E6011Powerarc Table of Contents Accessories Section OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Table of Contents Maintenance Section Routine and Periodic Maintenance MaintenanceEngine Maintenance Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Engine AdjustmentsPart Robin / Subaru Honda Table D.1 Engine Maintenance PartsDo not attempt to polish slip rings while engine is running GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations 1TABLE of CONTENTS-THEORY of Operation Section E-1 Engine Control and Ignition Theory of OperationENGINE, EXCITATION, Rotor and Stator Return Rotor Field Feedback Auxiliary PowerWeld Winding and Reactor Auxiliary Power Overcurrent Protection1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2Troubleshooting and Repair Output Problems Perform the Rotor and Flashing Voltage Test Troubleshooting and Repair Troubleshooting and Repair Rotor Resistance Test Engine Problems Troubleshooting and Repair Engine Throttle Adjustment Test Powerarc Materials Needed Test DescriptionRotor Voltage Test Procedure 14TROUBLESHOOTING and REPAIRF-14Flashing Voltage Test Procedure LeadRotor Resistance Test Procedure Rotor Resistance Test Procedure Figure F.3 Brushes Retained with Cable TIE Powerarc Engine Throttle Adjustment Test ROBIN/SUBARU Engine ROBIN/SUBARU Engine Engine Throttle Adjustment TestHigh Speed Stop Screw Normal Open Circuit Weld Voltage Waveform Scope SettingsHigh Idle no Load Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded Typical Weld Output WaveformMachine Loaded to 125 Amps AT 23 VAC Brush Removal and Replacement Procedure Brush Removal and Replacement Procedure Powerarc Rheostat Removal and Replacement Procedure Rheostat Removal and Replacement Procedure Troubleshooting and Repair Capacitor AND/OR Diode Bridge Procedure Capacitor Removal and REPLACE- MentAttachment for 202A Cable Tie Capacitor Attachment for 201 201A JumperFigure F.10 Field Diode Bridge Location Procedure Field Diode Bridge Removal and ReplacementPowerarc STATOR/ROTOR Removal and Replacement Procedure STATOR/ROTOR Stator Removal ProcedureSection TOC Rotor Removal Procedure Procedure Reactor Bolts Lead Retest After Repair Auxiliary Power Receptacle OUTPUT1Engine Output WELDER/GENERATOR OUTPUT1Powerarc Table of Contents Diagram Section Wiring Diagram Codes 11182, 11187, 11329 S25984 Electrical DiagramsSwitch Wiring Diagram Codes 11403, 11405 S26829Wiring Diagram Code 11404 S26830 Wiring Diagram Power ARCWiring Diagram Code 11215 S26023 S26008 Schematic -CODES 11182, 11187, 11329 S26008S26881 Schematic Codes 11403, 11405 S26881S26882 Schematic Code 11404 S26882