Lincoln Electric SVM197-A service manual Installation, Technical Specifications Powerarc

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A-2

 

INSTALLATION

 

A-2

 

TECHNICAL SPECIFICATIONS - POWERARC® 5500

 

 

 

 

 

INPUT - GASOLINE ENGINE

 

 

 

 

Manufacturer

Description

Speed

Displacement

 

Ignition

Capacities

 

Robin / Subaru

1 cyl.,

3700 RPM

16.17 cu. in.

 

Manual,

Fuel: 1.6 gal. (6.1 l)

 

EX 27

4 cycle

± 50 RPM

(265 cc)

 

Recoil start;

 

 

 

Codes

air-cooled

at no load

 

 

Manual choke

Oil: 1.1 qts.(1.0 l)

(11182, 11187)

OHC gasoline

 

 

 

 

 

 

(11329, 11403)

9 HP @

 

 

 

 

 

 

(11405)

3600 RPM

 

 

 

 

 

 

 

 

INPUT

- HONDA

GASOLINE

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

- HONDA

GASOLINE

ENGINE

 

 

 

Honda

1 cyl.,

3700 RPM

16.5 cu. in.

 

Manual,

Fuel: 1.6 gal. (6.1 l)

 

GX 270 VA2

4 cycle

± 50 RPM

(270 cc)

 

Recoil start;

 

 

 

Codes

air-cooled OHV

at no load

 

 

Manual choke

Oil: 1.2 qt. (1.1 l)

(11215)

gasoline

 

 

 

 

 

 

(11404)

9 HP @

 

 

 

 

 

 

 

 

3600 RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Duty Cycle

30% Duty Cycle

60% Duty Cycle

Welding Ranges

70 - 125 Amps AC

Height

20.9in. 530 mm

RATED OUTPUT - WELDER

 

 

 

Amps AC

 

 

Volts at Rated Amperes

 

 

125 Amps AC Constant Current

 

 

 

20 VAC

 

 

100 Amps AC Constant Current

 

 

 

25 VAC

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

 

 

Welder Open Circuit Voltage

 

AC Auxiliary Power

 

 

 

 

 

 

62 VAC Max.

 

4000 Continuous Watts

 

 

 

 

 

 

 

 

5500 Surge Watts

 

 

 

PHYSICA

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

Width

 

Depth

 

 

Weight

 

 

20 in.

 

30 in.

 

 

160 lb.

 

 

508 mm

 

762 mm

 

 

72.5 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWERARC® 5500

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Contents Powerarc ISAFETYi Safety Electric Shock can kill ARC Rays can burnFor Electrically IiiPrécautions DE Sûreté Electromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications PowerarcStoring Safety PrecautionsLocation and Ventilation Engine Exhaust can killPRE-OPERATION Engine Service Spark Arrester PowerArc 5500 Typical Fuel ConsumptionMuffler Deflector Honda 9 HPWelding Cable Connections Powerarc 5500 Output ConnectionsElectrical Output Connections Cable Size and LengthPlugs and HAND-HELD Equipment Auxiliary Power ReceptaclesCable Installation Machine GroundingPremises Wiring Circuit BreakersTable A.2 Electrical Device USE with the Powerarc Type Common Electrical Devices Possible ConcernsPowerarc Table of Contents Operation Section Operation Output Panel Controls Controls and SettingsLimitations Physical Location of Components may vary by Code NoEngine Operation Gasoline Engine ControlsBefore Starting the Engine Starting the EngineGeneral Information Generator OperationStopping the Engine Running the EngineTable B.3 Generator Power Applications Welding Operation Control Function / Operation Current Control DialMaterial Thickness Electrode Type Size Setting Welding GuidelinesWhat Happens in the Arc? Welding circuit for Stick shielded metal arc weldingCorrect Arc Length Correct Welding PositionCorrect Way to Strike An Arc Correct Welding SpeedUse the following Common MetalsTypes of Welds Do the followingPenetration Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalWelding Cast Iron Cast Iron Plate PreparationLow Hydrogen Group AWS E7018 Selecting ElectrodesHigh-Speed Group AWS E6013 Out-of-Position Group AWS E6011Powerarc Table of Contents Accessories Section OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Table of Contents Maintenance Section Routine and Periodic Maintenance MaintenanceEngine Maintenance Engine Adjustments Figure D.3 Clean Rotating SCREEN/FINGER GUARD/DEBRIS GuardTable D.1 Engine Maintenance Parts Part Robin / Subaru HondaGENERATOR/WELDER Maintenance Do not attempt to polish slip rings while engine is runningFigure D.6. Major Component Locations 1TABLE of CONTENTS-THEORY of Operation Section E-1 Engine Control and Ignition Theory of OperationENGINE, EXCITATION, Rotor and Stator Rotor Field Feedback Auxiliary Power ReturnAuxiliary Power Overcurrent Protection Weld Winding and Reactor1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair Output Problems Perform the Rotor and Flashing Voltage Test Troubleshooting and Repair Troubleshooting and Repair Rotor Resistance Test Engine Problems Troubleshooting and Repair Engine Throttle Adjustment Test Powerarc Test Description Materials NeededFlashing Voltage Test Procedure 14TROUBLESHOOTING and REPAIRF-14Rotor Voltage Test Procedure LeadRotor Resistance Test Procedure Rotor Resistance Test Procedure Figure F.3 Brushes Retained with Cable TIE Powerarc Engine Throttle Adjustment Test ROBIN/SUBARU Engine Engine Throttle Adjustment Test ROBIN/SUBARU EngineHigh Speed Stop Screw Normal Open Circuit Weld Voltage Waveform Scope SettingsHigh Idle no Load Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded Typical Weld Output WaveformMachine Loaded to 125 Amps AT 23 VAC Brush Removal and Replacement Procedure Brush Removal and Replacement Procedure Powerarc Rheostat Removal and Replacement Procedure Rheostat Removal and Replacement Procedure Troubleshooting and Repair Attachment for 202A Cable Tie Capacitor Procedure Capacitor Removal and REPLACE- MentCapacitor AND/OR Diode Bridge Attachment for 201 201A JumperProcedure Field Diode Bridge Removal and Replacement Figure F.10 Field Diode Bridge LocationPowerarc STATOR/ROTOR Removal and Replacement Procedure Stator Removal Procedure STATOR/ROTORSection TOC Rotor Removal Procedure Procedure Reactor Bolts Lead Engine Output Auxiliary Power Receptacle OUTPUT1Retest After Repair WELDER/GENERATOR OUTPUT1Powerarc Table of Contents Diagram Section Electrical Diagrams Wiring Diagram Codes 11182, 11187, 11329 S25984Wiring Diagram Codes 11403, 11405 S26829 SwitchWiring Diagram Power ARC Wiring Diagram Code 11404 S26830Wiring Diagram Code 11215 S26023 Schematic -CODES 11182, 11187, 11329 S26008 S26008Schematic Codes 11403, 11405 S26881 S26881Schematic Code 11404 S26882 S26882