Lincoln Electric Pro-MIG 140 manual Figure A.5

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A-5	INSTALLATION	A-5

WARNING

CYLINDER may explode if dam- aged. Keep cylinder upright and chained to support

• Keep cylinder away from areas where it may be damaged.

•Never lift welder with cylinder attached.

•Never allow welding electrode to touch cylinder.

•Keep cylinder away from welding or other live electrical circuits.

WARNING

BUILDUP OF SHIELDING GAS may harm health or kill.

•Shut off shielding gas supply

when not in use.

•SEE AMERICAN NATIONAL STANDARD Z-49.1, “SAFETY IN WELDING AND CUTTING” PUB- LISHED BY THE AMERICAN WELDING SOCIETY.

1.Chain the cylinder to a wall or other stationary sup- port to prevent the cylinder from falling over. Insulate the cylinder from the work circuit and earth ground. Refer to Figure A.5.

Flow Regulator

Cylinder Valve

Gas Hose

FIGURE A.5

2.With the cylinder securely installed, remove the cylinder cap. Stand to one side away from the out- let and open the cylinder valve very slightly for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.

WARNING

BE SURE TO KEEP YOUR FACE AWAY FROM THE VALVE OUTLET WHEN “CRACKING” THE VALVE. Never stand directly in front of or behind the flow regulator when opening the cylinder valve. Always stand to one side.

3.Attach the flow regulator to the cylinder valve and tighten the union nut securely with a wrench.

NOTE: If connecting to 100% CO2 cylinder, make certain the plastic washer is seated in the fitting that attaches to the CO2 cylinder.

4.Refer to Figure A.6. Attach one end of inlet gas hose to the outlet fitting of the flow regulator and tighten the union nut securely with a wrench. Connect the other end to the Pro-MIG 140 Gas Solenoid Inlet Fitting (5/8-18 female threads — for CGA — 032 fitting). Make certain the gas hose is not kinked or twisted.

Pro-MIG 140

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Contents Pro-MIG Electric and Magnetic SafetyFor Electrically powered equipment ARC Rays can burnElectric Shock can kill Welding Sparks can cause fire or explosionIii Fumes and Gases can be dangerousCylinder may explode if damaged On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents for ALL Sections Installation If you have not already done so, unpack the Pro-MIG Safety Precautions Identify and Locate Components Electric Shock can killStacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the Pro-MIGFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Recommended Processes Design FeaturesOperation General DescriptionLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Innershield Fcaw Conversion Replacement PartsRoutine Maintenance MaintenanceMaintenance Safety Precautions Contact Tips, Nozzles, and Gun Tubes GUN and Cable MaintenanceGun Cable Cleaning For Magnum 100L GUNChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseOutput Problems Possible Cause Problems SymptomsFeeding Problems GAS Flow ProblemsFacility Authorized Field ServiceContact your local Lincoln Diagrams Wiring DiagramLOS Campos Electricos Y Magneticos SeguridadAdvertencia Para equipos ElectricosEl Electrochoque puede causar la muerte Los Humos Y Gases pueden ser peligrosos La Botella de gas puede explotar si está dañadaProducto Registro En línea Del ProductoPrecaución Contenido Para Todas LAS Secciones Salida Dimensiones FísicasInstalación Salida NominalLA Descarga Eléctrica puede causar la muerte Precauciones DE SeguridadIdentifique Y Ubique LOS COM- Ponentes Lea todo el manual antes de iniciar la instalaciónInstalacion DE LA Pinza DE Trabajo Seleccion DEL Lugar AdecuadoEstibacion InclinacionConexión DE GAS Conexión del Cable de la Antorcha a laPro-MIG Instalacion DE LA AntorchaFigura A.5 Requerimientos DEL Codigo Para Conexiones DE Entrada Conexiones DE LA Energía DE AlimentaciónRequerimientos de capacidad de salida nominal Procesos Recomendados OperaciónPrecauciones DE Seguridad Descripción GeneralControles Y Programaciones Capacidad DE SoldaduraLimitaciones Colocación DEL Alambre Secuencia DE Operación DE SoldaduraColocacion DEL Alambre Ajuste DEL Freno DE FricciónFigura B.7 Cómo Realizar UNA SoldaduraProtección térmica Soldadura CON Gmaw MIGGas Protector Sobrecarga de SalidaAjustes Sugeridos Para LA Soldadura Accesorios Opcionales AccesoriosPartes DE Reemplazo Conversión DE Innershield FcawMantenimiento DE Rutina MantenimientoPuntas de Contacto, Toberas y Tubos de Antorcha Mantenimiento DE LA Antorcha Y EL CableLimpieza del Cable de la Antorcha Rodillo Impulsor QUE Cambia Procedimeintos Para EL REEM- Plazo DE ComponentesCambiando LA Punta DE Contacto Partes DE Manejo DE Antorcha Cambio DE LA Guía DE AlambreCómo Utilizar a Guía DE Localización DE Averías Localización DE AveríasRecomendado Línea DE Conducta Problemas Posible Síntomas CausaLincoln local del servicio de Problemas DE AlimentaciónGAS To con su facilidad autorizadaProblemas DE LA Soldadura Digrama Eléctrico Notas PRO-MIG PRO-MIG PRO-MIG Precaucion Warnung