Lincoln Electric Pro-MIG 140 Fumes and Gases can be dangerous, Cylinder may explode if damaged

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SAFETY

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FUMES AND GASES can be dangerous.

6.a.Welding may produce fumes and gases haz- ardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with elec- trodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmi- um plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and below Threshold Limit Values (TLV) using local exhaust or mechanical ventilation. In con- fined spaces or in some circumstances, out- doors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.

6.b. Do not weld in locations near chlorinated hydro- carbon vapors coming from degreasing, clean- ing or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irri- tating products.

6.c.Shielding gases used for arc welding can dis- place air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.

6.d. Read and understand the manufacturer’s instructions for this equipment and the consum- ables to be used, including the material safety data sheet (MSDS) and follow your employer’s safety practices. MSDS forms are available from your welding distributor or from the manufactur- er.

MAR95

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

•Away from areas where they may be struck or subjected to physical damage.

•A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylin- der.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

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Contents Pro-MIG Safety For Electrically powered equipmentARC Rays can burn Electric and MagneticWelding Sparks can cause fire or explosion Electric Shock can killCylinder may explode if damaged Fumes and Gases can be dangerousIii Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents for ALL Sections Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill If you have not already done so, unpack the Pro-MIGWork Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the Pro-MIG GAS ConnectionFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Design Features OperationGeneral Description Recommended ProcessesWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Friction Brake Adjustment Wire ThreadingProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Innershield Fcaw ConversionMaintenance Safety Precautions MaintenanceRoutine Maintenance GUN and Cable Maintenance Gun Cable CleaningFor Magnum 100L GUN Contact Tips, Nozzles, and Gun TubesChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length Troubleshooting HOW to USE Troubleshooting GuideOutput Problems Problems Possible Symptoms CauseRecommended Course of Action Problems Symptoms Feeding ProblemsGAS Flow Problems Possible CauseContact your local Lincoln Authorized Field ServiceFacility Wiring Diagram DiagramsSeguridad AdvertenciaPara equipos Electricos LOS Campos Electricos Y MagneticosEl Electrochoque puede causar la muerte La Botella de gas puede explotar si está dañada Los Humos Y Gases pueden ser peligrososPrecaución Registro En línea Del ProductoProducto Contenido Para Todas LAS Secciones Dimensiones Físicas InstalaciónSalida Nominal SalidaPrecauciones DE Seguridad Identifique Y Ubique LOS COM- PonentesLea todo el manual antes de iniciar la instalación LA Descarga Eléctrica puede causar la muerteSeleccion DEL Lugar Adecuado EstibacionInclinacion Instalacion DE LA Pinza DE TrabajoConexión del Cable de la Antorcha a la Pro-MIGInstalacion DE LA Antorcha Conexión DE GASFigura A.5 Requerimientos de capacidad de salida nominal Conexiones DE LA Energía DE AlimentaciónRequerimientos DEL Codigo Para Conexiones DE Entrada Operación Precauciones DE SeguridadDescripción General Procesos RecomendadosLimitaciones Capacidad DE SoldaduraControles Y Programaciones Secuencia DE Operación DE Soldadura Colocación DEL AlambreAjuste DEL Freno DE Fricción Colocacion DEL AlambreCómo Realizar UNA Soldadura Figura B.7Soldadura CON Gmaw MIG Gas ProtectorSobrecarga de Salida Protección térmicaAjustes Sugeridos Para LA Soldadura Accesorios Accesorios OpcionalesConversión DE Innershield Fcaw Partes DE ReemplazoMantenimiento Mantenimiento DE RutinaLimpieza del Cable de la Antorcha Mantenimiento DE LA Antorcha Y EL CablePuntas de Contacto, Toberas y Tubos de Antorcha Cambiando LA Punta DE Contacto Procedimeintos Para EL REEM- Plazo DE ComponentesRodillo Impulsor QUE Cambia Cambio DE LA Guía DE Alambre Partes DE Manejo DE AntorchaLocalización DE Averías Cómo Utilizar a Guía DE Localización DE AveríasProblemas Posible Síntomas Causa Recomendado Línea DE ConductaProblemas DE Alimentación GASTo con su facilidad autorizada Lincoln local del servicio deProblemas DE LA Soldadura Digrama Eléctrico Notas PRO-MIG PRO-MIG PRO-MIG Precaucion Warnung