Lincoln Electric IM524-D manual For use with machines having Code Numbers, Safety Depends on You

Page 1

RETURN TO MAIN MENU	IM524-D
RETURN TO MAIN MENU
	October, 2001

INVERTEC POWER WAVETM 450

For use with machines having Code Numbers: 10365	10511
10366	10512
10433	10520
10434	10607
10449	10610

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MAN- UAL AND THE SAFETY PRE-

CAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

Date of Purchase:

Serial Number:

Code Number:

Model:

Where Purchased:

OPERATOR’S MANUAL

Copyright © 2001 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

Image 1

Contents For use with machines having Code Numbers Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section D Section CSection E Section FPulse Pulse and Background Current Range Technical Specifications Power WaveFrequency High Frequency Precautions Safety PrecautionsSelect Suitable Location Input ConnectionsInput Fuse and Supply Wire Considerations Input Power ConnectionsInput Voltage Reconnect Procedure Power WaveOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsOperating Instructions Safety InstructionsSave process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Figure B.5 Weld from Memory Overlay Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Figure B.9 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Voltage Sensing Polarity Flux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures ProceduresGmaw Table B.3 Adjustble ParametersFcaw Gmaw StickOverload Protection Pulse WeldingWire Feeder Setup OPTIONS/ACCESSORIESTable C.1 Recommended Guns for USE With Power Wave Guns and CablesPriming the Cooler Recommended CoolantsInput Filter Capacitor DIS Charge Procedure Routine and Periodic MaintenanceFigure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Locate Problem Symptom HOW to USE Troubleshooting GuideConsult Local Authorized Field Service Facility Perform External RecommendAuthorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas $700.00 Basic CoursePrecaucion Aviso DE