Lincoln Electric IM524-D manual Power-up Inspect the overlay bar code

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E-6

 

E-6

 

 

TROUBLESHOOTING

 

 

TROUBLESHOOTING GUIDE

 

Observe Safety Guidelines

 

 

 

detailed in the beginning of this manual.

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

Machine does not respond to keys

1. Each time an overlay is

 

 

 

being pressed, or the machine has

changed make certain that the

 

 

 

improper displays.

machine is powered-up with the

 

 

 

 

new overlay in place.

 

 

2.Make certain that the correct overlay ID number is displayed on power-up. Refer to the Operation Section of this manual.

3.In some cases, some of the keys on the overlay may be locked out. Refer to the Operation Section of this manual for the overlay descriptions.

Machine display reads “Error

 

If all recommended possible areas

1. Make certain the overlay is

of misadjustments have been

Invalid Overlay,” or it displays an

installed properly.

checked and the problem per-

incorrect overlay ID number on

 

sists, contact your local Lincoln

power-up.

2. Inspect the overlay bar code

Authorized Field Service Facility.

 

sensors on the front panel (Fig 17

 

 

 

Item 8). If they are dirty, blow them

 

 

out with low pressure air and clean

 

 

with soft cloth.

 

 

3. Inspect for damage to the Bar

 

 

Code(s) on the back of the overlay.

 

 

1. Contact your local Lincoln

Machine displays “ERROR: S.L.

authorized Field Service Facility

NOT INITIALIZED” on power-up.

for Technical assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FTechnical Specifications Power Wave Pulse Pulse and Background Current RangeFrequency Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE
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