Lincoln Electric IM524-D manual Overlay Types, Name

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B-6

B-6

OPERATION

OVERLAY TYPES

Four types of overlays can be used with the Power Wave.

1.Process Overlays. These overlays are used to create, save and recall specific welding proce- dures by selecting and adjusting the various weld- ing settings that have been programmed into the Power Wave at the factory.

2.Weld From Memory Overlays. These overlays (also called Shop Overlays) provide a simple way for operators to recall and use any of the welding procedures that have been stored in the memory of the Power Wave.

3.Setup Overlays. These overlays provide specific machine setup information, such as operating lim- its for the welding procedures stored in memory.

4.Special Purpose Overlays. These are custom overlays for specific customer applications.

Detailed information on how to use currently available Power Wave overlays follows.

Overlay

Overlay

Figure

Type

Name

No.

1

PULSE, GMAW,

 

 

FCAW, STICK PROCESS

 

 

SELECTION OVERLAY

B.4

2

WELD FROM MEMORY

 

 

OVERLAY

B.5

2

WELD FROM MEMORY, DUAL

 

 

PROCEDURE OVERLAY

B.6

2

*DUAL WIRE FEEDERS, DUAL

 

 

PROCEDURES OVERLAY

B.7

2

*DUAL FEEDER, DUAL

 

 

PROCEDURE, MEMORY

 

 

SELECTION OVERLAY

--

 

 

 

3

*LIMITS OVERLAY

B.8

3

SETUP OVERLAY

B.9

4

*TEST & CALIB. OVERLAY

--

*These overlays are optional. See Accessories Section for Order Numbers.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section E Section CSection D Section FTechnical Specifications Power Wave Pulse Pulse and Background Current RangeFrequency Select Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Power WaveWork and Electrode Cable Connections Wire Feeder ConnectionsOutput Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Pulse Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures ProceduresFcaw Table B.3 Adjustble ParametersGmaw Gmaw StickPulse Welding Overload ProtectionTable C.1 Recommended Guns for USE With Power Wave OPTIONS/ACCESSORIESWire Feeder Setup Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations Consult Local Authorized Field Service Facility HOW to USE Troubleshooting GuideLocate Problem Symptom Perform External RecommendTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE