Lincoln Electric IM524-D Safety Precautions, Select Suitable Location, High Frequency Precautions

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INSTALLATION

Read this entire installation section before you start installation.

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Only qualified personnel should perform this installation.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

Always connect the Power Wave grounding terminal (located inside the reconnect input access doors).

SELECT SUITABLE LOCATION

Place the welder where clean cooling air can circulate in through the rear louvers and out through the side and front louvers. Dirt, dust, or any foreign material that can be drawn into the welder should be kept at a minimum. Using filters on the air intake to prevent dirt from building up restricts air flow. Do not use such fil- ters. Failure to observe these precautions can result in excessive operating temperatures and nuisance shut- downs.

The Power Wave may be used outdoors. Power Wave power sources carry an IP23 enclosure rating. They are rated for use in damp, dirty environments subject to occasional falling water such as rain. However, the best practice is to keep the machine in a dry, sheltered area, since a wet environment speeds corrosion of parts. Do not place the machine in puddles or other- wise submerge parts of the machine in water. This may cause improper operation and is a possible safe- ty hazard.

STACKING

Power Wave machines cannot be stacked.

TILTING

Each machine must be placed on a secure, level sur- face. The machine may topple over if this procedure is not followed.

LIFTING

Lift the machine by the lift bail only. Do not attempt to

lift the machine by the push handle.

HIGH FREQUENCY PRECAUTIONS

If possible, locate the Power Wave away from radio controlled machinery. The normal operation of the Power Wave may adversely affect the operation of RF controlled equipment, which may result in bodily injury or damage to the equipment.

INPUT CONNECTIONS

Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the rear of the machine. See Figure A.1 for the loca- tion of the rating plate.

FIGURE A.1 - RATING PLATE LOCATION

1

2

3

 

1.RATING PLATE

2.RECONNECT/INPUT ACCESS DOOR

3.INPUT CORD ACCESS HOLE

WARNING

Only a qualified electrician should connect the input leads to the Power Wave. Connections should be made in accordance with all local and national electri- cal codes and the connection diagram located on the inside of the reconnect/input access door of the machine. Failure to do so may result in bodily injury or death.

Use a three-phase supply line. The Power Wave has a 1.375” (35 mm) access hole for the input cord, but the input cord is not supplied.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section E Section CSection D Section FPulse Pulse and Background Current Range Technical Specifications Power WaveFrequency Select Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Power WaveWork and Electrode Cable Connections Wire Feeder ConnectionsOutput Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Pulse Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures ProceduresFcaw Table B.3 Adjustble ParametersGmaw Gmaw StickPulse Welding Overload ProtectionTable C.1 Recommended Guns for USE With Power Wave OPTIONS/ACCESSORIESWire Feeder Setup Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations Consult Local Authorized Field Service Facility HOW to USE Troubleshooting GuideLocate Problem Symptom Perform External RecommendAuthorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE