Lincoln Electric IM524-D manual Technical Specifications Power Wave, Frequency

Page 9

A-1

 

 

INSTALLATION

 

 

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 450

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - THREE PHASE 50/60

HZ. ONLY

 

 

 

 

 

 

 

 

 

Input Voltages:

200

 

230

 

 

 

400

 

 

460

 

575

 

 

 

 

Input Currents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

@ 500A/40 VDC

87

 

76

 

 

 

44

 

 

38

 

32

 

 

 

 

@ 450A/38 VDC

75

 

65

 

 

 

38

 

 

32

 

28

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

Duty Cycle

 

 

 

Amps

 

 

 

 

Volts at Rated Amperes

 

 

200 - 60% Duty Cycle

 

 

500

 

 

 

 

 

 

40 VDC

 

 

 

230/400/460 - 60% Duty Cycle

 

500

 

 

 

 

 

 

40 VDC

 

 

 

460/575 - 60% Duty Cycle

 

 

500

 

 

 

 

 

 

40 VDC

 

 

 

200 - 100% Duty Cycle

 

 

450

 

 

 

 

 

 

38 VDC

 

 

 

230/400/460 - 100% Duty Cycle

 

450

 

 

 

 

 

 

38 VDC

 

 

 

460/575 - 100% Duty Cycle

 

 

450

 

 

 

 

 

 

38 VDC

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

Constant Open

 

 

Continuous

 

 

 

Process

 

 

 

Circuit Voltage

 

 

Current Range

 

 

Current Ranges

 

 

 

75 Volts

 

 

5-540 Amps

 

 

GMAW 50-540 Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FCAW 40-540 Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICK 30-540 Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pulse

 

 

Pulse

 

Pulse and Background

 

 

 

Pulse

 

 

 

Current Range

Voltage Range

 

 

Time Range

 

 

 

Frequency

 

 

 

 

 

 

 

 

 

 

 

5-750 Amps

5-55 Volts

 

100 Microsec - 3.3 Sec

 

 

0.15 - 1000 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES

 

 

 

 

 

 

 

 

 

 

Type 75°C

 

Type 75°C

 

Type 75°C

 

 

Input

 

Duty

Input Ampere Copper Wire in

Ground Wire in

 

(Super Lag)

 

 

Voltage/

 

Cycle

 

Rating on

 

Conduit

 

Conduit

 

or Breaker

 

 

Freqency

 

 

Nameplate

 

AWG[IEC]

 

AWG[IEC]

 

Size (Amps)

 

 

 

 

 

 

 

 

Sizes (MM2)

 

Sizes (MM2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200/50-60

 

60%

87

4

(25)

 

 

 

8

(10)

 

 

 

 

120

 

230/50-60

 

60%

76

4

(25)

 

 

 

8

(10)

 

 

 

 

100

 

400/50-60

 

60%

44

8

(10)

 

 

 

10

(6)

 

 

 

 

50

 

460/50-60

 

60%

38

8

(10)

 

 

 

10

(6)

 

 

 

 

50

 

575/50-60

 

60%

32

8

(10)

 

 

 

10

(6)

 

 

 

 

50

 

200/50-60

 

100%

75

4 (25)

 

 

 

8

(10)

 

 

 

 

100

 

230/50-60

 

100%

65

4

(25)

 

 

 

8

(10)

 

 

 

 

100

 

400/50-60

 

100%

38

8

(10)

 

 

 

10

(6)

 

 

 

 

50

 

460/50-60

 

100%

32

8

(10)

 

 

 

10

(6)

 

 

 

 

50

 

575/50-60

 

100%

28

8

(10)

 

 

 

10

(6)

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

Height

 

 

Width

 

 

Depth

 

 

 

Weight

 

 

 

905 mm

 

 

515 mm

 

 

1010 mm

 

 

 

138 kg

 

 

 

35.6 in.

 

 

20.3 in.

 

 

39.8 in.

 

 

 

304 lbs.

 

 

OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE

0° to 40°C

-50° to 85°C

POWER WAVE 450

Page 8 Page 10
Image 9
Page 8 Page 10
Contents For use with machines having Code Numbers Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section D Section CSection E Section FTechnical Specifications Power Wave Pulse Pulse and Background Current RangeFrequency High Frequency Precautions Safety PrecautionsSelect Suitable Location Input ConnectionsInput Fuse and Supply Wire Considerations Input Power ConnectionsInput Voltage Reconnect Procedure Power WaveOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsOperating Instructions Safety InstructionsSave process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Figure B.5 Weld from Memory Overlay Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalLimits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Figure B.9 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Voltage Sensing Polarity Flux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures ProceduresGmaw Table B.3 Adjustble ParametersFcaw Gmaw StickOverload Protection Pulse WeldingWire Feeder Setup OPTIONS/ACCESSORIESTable C.1 Recommended Guns for USE With Power Wave Guns and CablesPriming the Cooler Recommended CoolantsInput Filter Capacitor DIS Charge Procedure Routine and Periodic MaintenanceFigure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Locate Problem Symptom HOW to USE Troubleshooting GuideConsult Local Authorized Field Service Facility Perform External RecommendTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas $700.00 Basic CoursePrecaucion Aviso DE
Top Page Image Contents