OPERATION
SETUP OVERLAY
The Setup Overlay is used to control the water cooler operation (on/off and prime the water cooler), and to set up the voltage sensing configuration of the machine and wire feeder(s) connected to the Power Wave. See Figure B.9.
FIGURE B.9 – SETUP OVERLAY
C COPYRIGHT 1994 THE LINCOLN ELECTRIC COMPANY CLEVELAND, OHIO USA
L9660 SETUP OVERLAY
R |
WARNING
5
6
7
+POLARITY | +POLARITY | |||||||
| ELECTRODE | ELECTRODE | ||||||
SENSE LEAD | SENSE LEAD | |||||||
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| ENABLED |
| ENABLED | ||||
| WORK SENSE | WORK SENSE | ||||||
LEAD ENABLED | LEAD ENABLED | |||||||
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| +/ - |
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| POLARITY |
| POLARITY |
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| ELECTRODE |
| ELECTRODE |
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| SENSE |
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| SENSE |
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| LEAD |
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| LEAD |
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| WORK |
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| WORK |
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| SENSE |
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| SENSE |
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| LEAD |
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| LEAD |
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WATER COOLER ENABLED
WATER COOLER PRESSURE 
WATER
COOLER
ENABLE
PRIME
WATER
COOLER
WATER COOLER CAN ONLY BE
PRIMED WHEN IT IS ENABLED.
PRIME THE WATER COOLER
UNTIL WATER COOLER PRESSURE
LIGHT TURNS ON.
1
3
2
4
WATER COOLER SETUP
WIRE | WIRE |
FEEDER 1 | FEEDER 2 |
1 | LCD DISPLAY WINDOW | 5 | WIRE FEEDER 1+/- POLARITY KEY |
2 | WATER COOLER ON/OFF KEY | 6 | WIRE FEEDER 1 ELECTRODE SENSE LEAD KEY |
3 | WATER COOLER PRESSURE LIGHT | 7 | WIRE FEEDER 1 WORK SENSE LEAD KEY |
4 | PRIME WATER COOLER KEY |
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1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears in the display window for a few seconds:
LINCOLN ELECTRIC
Version X.X
This display is followed by:
OVERLAY ID
NUMBER = 0
This message is then replaced by the following message:
POWER WAVE
SETUP
2.WATER COOLER ON/OFF KEY: Press this key to toggle the water cooler between being enabled and disabled. The present status of the water cooler is indicated by the “WATER COOLER ON” light.
3.WATER COOLER PRESSURE LIGHT: This light indicates whether or not the coolant flow rate is high enough for normal water cooler operation. If the water cooler loses the required flow rate it will shut down within a couple of seconds, the water cooler pressure light will turn off,and the machine sounds a buzzer.
4.PRIME WATER COOLER KEY: The water cooler may have to be primed if there is not enough coolant in the system for proper operation. Make sure that the water cooler has been turned on before it is primed. (The “WATER COOLER ON” light should be turned on.) Check reservoir for proper coolant level - See Water Cooler informa- tion in ACCESSORIES section. To prime the water cooler, hold the PRIME WATER COOLER key down. While this key is pressed, the display will show:
PRIME WATER
COOLER