Lincoln Electric IM524-D manual Controls and Settings, Case Front Controls

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B-4

B-4

OPERATION

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the case front of the Power Wave. Refer to Figure B.1 and corresponding explanations.

FIGURE B.1 – CASE FRONT CONTROLS

6

3 1

2

45

1LCD DISPLAY

2POWER SWITCH

3HIGH TEMPERATURE LIGHT

4REMOTE CONTROL AMPHENOL RECEPTACLE

55 AMP CIRCUIT BREAKER

6LCD DISPLAY ADJUSTMENT

CASE FRONT CONTROLS

Refer to Figure B.1 for the location of the following controls:

1.LCD DISPLAY: Provides welding procedure infor- mation and parameters such as wire type, gas type, WFS, trim, etc.

2.POWER SWITCH: Controls input power to the Power Wave. When the switch is turned to the ON position, the connected wire feeder meters light up and the LCD display on the Power Wave shows the following:

LINCOLN ELECTRIC

Version X.X

This display is shown for a few seconds followed by another display that depends on the overlay placed on the machine. At this point, the machine is ready for operation.

3.HIGH TEMPERATURE LIGHT (thermal overload): A yellow light that comes on when an over tempera- ture situation occurs. Output is disabled until the machine cools down. At that point the light goes out and output is enabled again.

4.REMOTE CONTROL AMPHENOL RECEPTACLE: Allows remote current control during stick welding via a hand or foot Amptrol accessory.

5.5 AMP CIRCUIT BREAKER: Protects two auxiliary

power circuits: the 24V supply used by the trigger circuits and the 42V supply used by the internal machine circuits and the wire feeders.

6.LCD DISPLAY ADJUSTMENT: Use a small flat blade screw driver to adjust the viewing angle of the LCD display.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FPulse Pulse and Background Current Range Technical Specifications Power WaveFrequency Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendAuthorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE