Lincoln Electric IM524-D manual Table B.3 Adjustble Parameters, Fcaw, Gmaw Stick

Page 32

B-20

B-20

OPERATION

In Pulse processes:

The wave control adjustment allows the frequency setting to vary. Increasing the wave control allows the frequency setting to increase, and decreasing the wave control allows the frequency setting to decrease. Varying the wave control setting affects the droplet trans-fer and allows fine-tuning for different welding positions.

In Stick processes:

The wave control adjusts the arc force. Increasing the wave control setting increases the arc force, making the arc more harsh but less likely to stick. Decreasing the wave control setting decreases the arc force, making the arc softer and smoother.

In GMAW and FCAW processes:

The wave control adjusts the inductance. (Inductance is inversely proportional to pinch.) Increasing the wave control setting decreases the inductance, which results in the arc getting colder and pinched tighter. Decreasing the wave control setting increases the induc-tance, which results in the arc getting wider.

TABLE B.3 – ADJUSTBLE PARAMETERS

Adjustable

GMAW

GMAW

 

Parameters

Pulse

FCAW

Stick

Wire Feeder

Wire Feed

Wire Feed

WFS Display

Speed

Speed

 

Wire Feeder

Arc Length

Preset

Voltage Display

Trim

Voltage

 

Power Wave 450 Display

 

 

 

(with GMAW Pulse,

Wave

Wave

Wave

GMAW FCAW, Stick

Control

Control

Control

Process Selection Overlay)

(Frequency)

(Inductance)

(Arc Force)

 

 

 

 

TABLE B.4 – DISPLAYS OF THE POWER WAVE AND WIRE FEEDERS

FOR DIFFERENT PROCESSES IN BOTH TRIGGER POSITIONS

Trigger

 

Power Wave 450

 

Wire Feeder

 

 

 

 

 

 

 

 

 

 

 

 

Position1

GMAW

GMAW

 

STICK1

Pulse

GMAW

 

Pulse

FCAW

 

 

 

FCAW

 

 

 

 

 

WFS DISPLAY:

WFS DISPLAY:

 

 

 

 

 

Wire Feed Speed

Wire Feed Speed

 

WFS and

WFS and

 

Preset

VOLTAGE

VOLTAGE

Open

Arc Length Trim

Preset Voltage

 

Current

DISPLAY:

DISPLAY:

 

 

 

 

 

Arc Length Trim

Preset Voltage

 

WFS,

WFS,

 

 

WFS DISPLAY:

WFS DISPLAY:

 

Actual Arc

Actual Arc

 

Preset Current,

Wire Feed Speed

Wire Feed Speed2

Closed

Voltage,

Voltage,

 

Actual Arc

VOLTAGE

VOLTAGE

 

Actual Arc

Actual Arc

 

Voltage, Actual

DISPLAY:

DISPLAY:

 

Current

Current

 

Arc Current

Actual Arc Voltage

Actual Arc Voltage

 

 

 

 

 

 

 

1In Stick, trigger is on Remote Control Kit K941-1.

2Arc Current, not wire feed speed, is displayed if a Remote Control Kit is attached to the wire feeder.

POWER WAVE 450

Image 32
Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FFrequency Technical Specifications Power WavePulse Pulse and Background Current Range Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureSET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendSists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE