Lincoln Electric IM524-D manual Operation

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B-12

B-12

OPERATION

When a pair of welding procedures are recalled from memory, the display window will show the procedure description, wire feed speed, and the preset voltage or arc length trim of the LAST pro- cedure welded with.

With this overlay in place, the wire feed speed and the preset voltage or arc length trim can be changed from the wire feeder. The new values will replace the previous values and become a perma- nent part of the procedure.

If limits have been set on the wire feed speed, volt- age or arc length trim of the selected procedures, these limits will be active when this overlay is in place. They cannot be overridden from this over- lay.

3.THE PROGRAM LIST: The PROGRAM LIST block in the center of this overlay provides a convenient place to record a brief description of each welding procedure stored in memory. A “Dry Erase” mark- er should be used for this purpose.

4.DISPLAY RECALL KEY: To view other information about the active procedure, press the DISPLAY RECALL key. The display window will show the procedure description and gas type of the active procedure for as long as the key is held depressed. When the key is released, the wire size, material type, and process descriptions dis- play for a few seconds.

5.HIGH TEMPERATURE LIGHT: The high tempera- ture light comes on when the internal machine temperature exceeds the allowed limit. Output is disabled until the machine cools down and the high temperature light goes out.

6.MEMORY LIGHTS: A memory light is on when its corresponding memory is selected. This tells you what memory location is active at any given time.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FTechnical Specifications Power Wave Pulse Pulse and Background Current RangeFrequency Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersSET Limit KEY Limit UP / Down Keys Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byConnected Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE