Lincoln Electric IM524-D manual PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay

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B-7

B-7

OPERATION

PULSE, GMAW, FCAW, AND STICK/TIG

PROCESS SELECTION OVERLAY

An operator can use this overlay to create a new welding procedure, save a newly created welding procedure, view an existing welding procedure, recall an existing welding procedure, and clear a memory location. See Figure B.4. The steps for performing each of these functions are given below.

FIGURE B.4 – PULSE, GMAW, FCAW, STICK/TIG PROCESS SELECTION OVERLAY

1			11
			11
10			2
8			6
			6
9
3	4	5	7

1	LCD DISPLAY WINDOW	7	DISPLAY RECALL KEY
2	PROCESS SELECT KEY	8	SAVE TO MEMORY KEY
3	ELECTRODE CLASS UP/DOWN KEYS	9	MEMORY LOCATION NUMBER KEYS
4	ELECTRODE SIZE UP/DOWN KEYS	10	RECALL FROM MEMORY KEY
5	ELECTRODE/GAS TYPE UP/DOWN KEYS	11	HIGH TEMPERATURE LIGHT
6	WAVE CONTROL UP/DOWN KEYS

1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears on the display for a few seconds:

LINCOLN ELECTRIC

VERSION X.X

This display is followed by:

OVERLAY ID

NUMBER = 1

A welding procedure is made up of seven compo- nents: process, material type, wire diameter, program, wire feed speed, voltage or arc length trim, and wave control. A new welding procedure is created by selecting a combination of these components from the ones that have been programmed into the Power Wave. See Figure B.4 for key locations.

NOTE: The following four selections should

always be performed in this order: process, elec- trode class, electrode size, electrode/gas type. Selecting a setting for one component narrows your choice of available settings in remaining com- ponents. This is why the order of performing the steps is important. However, if you make compo- nent selections out of order, the machine will prompt you to make a new selection for any set- tings that do not apply.

2.PROCESS SELECT KEY: Use the PROCESS SELECT key to select from the processes avail- able in the machine. Press the PROCESS SELECT key until the light by the desired process is lit.

POWER WAVE 450

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Contents For use with machines having Code Numbers Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section F Section CSection D Section EPulse Pulse and Background Current Range Technical Specifications Power WaveFrequency Input Connections Safety PrecautionsHigh Frequency Precautions Select Suitable LocationPower Wave Input Power ConnectionsInput Fuse and Supply Wire Considerations Input Voltage Reconnect ProcedureWater Cooler Connections Wire Feeder ConnectionsOutput Connections Work and Electrode Cable ConnectionsOperating Instructions Safety InstructionsSave process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Figure B.5 Weld from Memory Overlay Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Figure B.9 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Voltage Sensing Polarity Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Pulse ProceduresGmaw Stick Table B.3 Adjustble ParametersGmaw FcawOverload Protection Pulse WeldingGuns and Cables OPTIONS/ACCESSORIESWire Feeder Setup Table C.1 Recommended Guns for USE With Power WavePriming the Cooler Recommended CoolantsInput Filter Capacitor DIS Charge Procedure Routine and Periodic MaintenanceFigure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Perform External Recommend HOW to USE Troubleshooting GuideLocate Problem Symptom Consult Local Authorized Field Service FacilityAuthorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas $700.00 Basic CoursePrecaucion Aviso DE