Lincoln Electric IM524-D Dual Wire FEEDERS, Dual Procedure Overlay Optional, Position Procedure

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B-13

B-13

OPERATION

DUAL WIRE FEEDERS, DUAL PROCEDURE OVERLAY (OPTIONAL)

The Dual Wire Feeders, Dual Procedures Overlay is used when the Power Wave is equipped with two wire feed- ers and two guns with two position switches. Any welding procedure stored in memory locations 1, 2, 3, or 4 can be automatically recalled and used. See Figure B.7.

FIGURE B.7 – DUAL WIRE FEEDERS, DUAL PROCEDURE OVERLAY

1LCD DISPLAY WINDOW

2WIRE FEEDERS MEMORY CHART

3DISPLAY RECALL KEY

4HIGH TEMPERATURE LIGHT

5MEMORY LIGHTS

1

5

4

1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears in the display window for a few seconds:

LINCOLN ELECTRIC

VERSION X.X

This display is followed by:

OVERLAY ID

NUMBER = 9

2.WIRE FEEDERS MEMORY CHART: The active welding procedure is determined by the active wire feeder and its gun switch position. The weld- ing procedure recall from memory is as follows:

Active

Gun Trigger

Memory Location

Wire Feeder

Position

of Procedure

#1

A

1

#1

B

2

#2

A

3

#2

B

4

Pull the trigger on either wire feeder.

Depending on the gun switch position, the corre- sponding memory location is automatically recalled. The wire feeders memory chart has no keys; it is simply a chart.

The display window will show the procedure description, wire feed speed, and the preset volt- age or arc length trim of the last active welding procedure.

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With this overlay in place, the wire feed speed and the preset voltage or arc length trim can be changed from the wire feeder. The new values replace the previous values and become a perma- nent part of the procedure.

If limits have been set on the wire feed speed, volt- age or arc length trim of the selected procedures, these limits will be active when this overlay is in place. They cannot be overridden from this over- lay.

3.DISPLAY RECALL KEY:To view other information about the active welding procedure, press the DISPLAY RECALL key. The display window will show the procedure description and gas type of the last active procedure for as long as the key is held depressed. When the key is released, the wire size, material type, and process descriptions will be displayed for a few seconds.

4.HIGH TEMPERATURE LIGHT: The high tempera- ture light comes on when the internal machine temperature exceeds the allowed limit. Output is disabled until the machine cools down and the high temperature light goes out.

5.MEMORY LIGHTS: A memory light is on when its corresponding memory is slected. This tells you what memory location is active at any given time.

POWER WAVE 450

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Contents For use with machines having Code Numbers Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section D Section CSection E Section FPulse Pulse and Background Current Range Technical Specifications Power WaveFrequency High Frequency Precautions Safety PrecautionsSelect Suitable Location Input ConnectionsInput Fuse and Supply Wire Considerations Input Power ConnectionsInput Voltage Reconnect Procedure Power WaveOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsOperating Instructions Safety InstructionsSave process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOperating Overlays Installing AN OverlayOverview Overlay Overlay TypesName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Figure B.5 Weld from Memory Overlay Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalSET Limit KEY Limit UP / Down Keys Operation Figure B.9 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Voltage Sensing Polarity Flux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures ProceduresGmaw Table B.3 Adjustble ParametersFcaw Gmaw StickOverload Protection Pulse WeldingWire Feeder Setup OPTIONS/ACCESSORIESTable C.1 Recommended Guns for USE With Power Wave Guns and CablesPriming the Cooler Recommended CoolantsInput Filter Capacitor DIS Charge Procedure Routine and Periodic MaintenanceFigure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchConnected Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Locate Problem Symptom HOW to USE Troubleshooting GuideConsult Local Authorized Field Service Facility Perform External RecommendAuthorized Field Service Facility Troubleshooting GuideSists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas $700.00 Basic CoursePrecaucion Aviso DE