Lincoln Electric IM524-D manual Troubleshooting Guide, Sists, contact your local Lincoln

Page 44

E-2

E-2

TROUBLESHOOTING

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

Major physical or electrical dam-

1.

Contact your local authorized

 

 

age is evident when the sheet

Lincoln Electric Field Service

 

 

metal cover(s) are removed.

Facility for technical assistance.

 

 

 

 

 

 

 

 

Machine is dead – no output – no

1.

Make certain that the input

 

 

fans – no displays.

power switch (S1) is in the “ON”

 

 

 

position.

 

 

 

2.

Check for proper input voltage

 

 

 

– must match the rating on the

 

 

 

machine nameplate.

 

 

 

3.

Make certain the reconnect

If all recommended possible areas

 

 

panel is configured properly for

of misadjustments have been

 

 

the applied voltage.

checked and the problem per-

 

 

4.

Check fuse (F1) in the recon-

sists, contact your local Lincoln

 

 

Authorized Field Service Facility.

 

 

nect panel. If faulty, replace with

 

 

 

 

 

5-amp slow-blow fuse.

 

 

 

 

 

 

 

Machine has no output – fans are

1.

Turn power OFF immediately.

 

 

 

 

 

 

 

running – display is on – a “click-

2.

Check for proper input voltage

 

 

ing” sound is heard coming from

(per machine nameplate).

 

 

the machine.

3.

Make certain the reconnect

 

 

 

 

 

 

panel is configured properly for

 

 

 

the applied voltage.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 450

Image 44
Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FFrequency Technical Specifications Power WavePulse Pulse and Background Current Range Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureSET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendSists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE