Lincoln Electric IM524-D manual Operating Overlays, Overview, Installing AN Overlay

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B-5

B-5

OPERATION

OPERATING OVERLAYS

OVERVIEW

The Power Wave is controlled by a panel of keys (key- pad) located on the front of the machine. The opera- tor can access controls by placing an overlay over the keys.

INSTALLING AN OVERLAY

1.Open the ACCESS DOOR by grasping the provid- ed indent on the door and pulling the door for- ward. See Figure B.3 for door location.

FIGURE B.3 – OVERLAY ACCESS DOOR

An OVERLAY is a special plastic sheet with a number

 

 

 

of keys and symbols printed on one side and a bar

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code printed on the other. See Figure B.2. The print-

 

 

 

ed keys allow the operator to communicate with the

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machine for a specific set of functions. The bar code

 

 

allows the machine to identify the overlay.

 

 

 

FIGURE B.2 – TYPICAL POWER WAVE OVERLAY

C COPYRIGHT 1994 THE LINCOLN ELECTRIC COMPANY CLEVELAND, OHIO USA

L9361-2 WELD FROM MEMORY

R INVERTEC POWER WAVE

WARNING

HIGH TEMP.

 

 

 

MEMORY RECALL

 

 

 

 

 

 

PROGRAM LIST

 

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DISPLAY

 

 

 

 

RECALL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Before the Power Wave is turned ON, the operator selects the desired overlay and mounts it in the over- lay frame on the front of the machine. Then, when the machine is turned ON, it reads the overlay bar code and configures the machine accordingly, allowing the operator to access only certain keys. The machine must be powered up each time an overlay is changed.

1OVERLAY ACCESS DOOR

2OVERLAY FRAME

3ACCESS DOOR INDENT

4TRACKS

5LOCATING PINS

2.Select the desired overlay from the storage com- partment located behind the access door.

3.Remove any overlay already in the overlay frame and place it in the storage compartment.

4.Slide the new overlay into the overlay frame. Align the overlay with the two tracks on the sides of the frame. Be sure the overlay is seated in the bottom lip of the frame and on the top two locating pins. Close the access door securely.

POWER WAVE 450

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Contents For use with machines having Code Numbers Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section D Section CSection E Section FFrequency Technical Specifications Power WavePulse Pulse and Background Current Range High Frequency Precautions Safety PrecautionsSelect Suitable Location Input ConnectionsInput Fuse and Supply Wire Considerations Input Power ConnectionsInput Voltage Reconnect Procedure Power WaveOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsOperating Instructions Safety InstructionsSave process information if desired Select your process informationGeneral Description Case Front Controls Controls and SettingsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Figure B.5 Weld from Memory Overlay Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalSET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Figure B.9 Setup Overlay Setup Overlay+/- Polarity KEY Wire Feeder Setup DescriptionPositive Voltage Sensing Polarity Flux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures ProceduresGmaw Table B.3 Adjustble ParametersFcaw Gmaw StickOverload Protection Pulse WeldingWire Feeder Setup OPTIONS/ACCESSORIESTable C.1 Recommended Guns for USE With Power Wave Guns and CablesPriming the Cooler Recommended CoolantsInput Filter Capacitor DIS Charge Procedure Routine and Periodic MaintenanceFigure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance Removing and Installing the G3503 Cooler G3503- Installation or SER Vice Tool UsageG3503- Cooler Service G3503- Cooler Periodic MaintenanceFigure D.4 General Component Locations Locate Problem Symptom HOW to USE Troubleshooting GuideConsult Local Authorized Field Service Facility Perform External RecommendSists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas $700.00 Basic CoursePrecaucion Aviso DE