Lincoln Electric IM524-D manual Section C, Section D, Section E, Section F, Series

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vii

Weld from Memory, Dual Procedure Overlay

B-11

Dual Wire Feeders, Dual Procedure Overlay

B-13

Limits Overlay

B-14

Setup Overlay

B-16

Wire Feeder Setup Description

B-17

Overview of Welding Procedures

B-19

FCAW and GMAW

B-19

Pulse Procedures

B-19

Stick/TIG Procedures

B-19

Wave Control

B-19

Pulse Welding

B-21

Overload Protection

B-21

Thermal Protection

B-21

Over Current Protection

B-21

 

 

Accessories

Section C

Options/Accessories

C-1

Wire Feeder Setup

C-1

Guns and Cables

C-1

Water Cooler Usage

C-2

Undercarriages

C-2

 

 

Maintenance

Section D

Safety Precautions

D-1

Routine and Periodic Maintenance

D-1

Input Filter Capacitor Discharge Procedure

D-1

Resistor Locations

D-2

Discharge Label

D-3

Resistors with Leads

D-3

Preventive Maintenance

D-4

Recommended Tools for Installation or Service of Cooler

D-5

G3503-[ ] Installation or Service Tool Usage

D-5

Removing and Installing the G3503-[ ] Cooler

D-5

G3503-[ ] Cooler Periodic Maintenance

D-6

G3503-[ ] Cooler Service

D-6

General Component Locations

D-7

 

 

Troubleshooting and Repair

Section E

How To Use Troubleshooting Guide

E-1

Troubleshooting Guide

E-2

 

 

Electrical Diagrams

Section F

 

 

Parts Manual

P-261 Series

POWER WAVE 450

 

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FFrequency Technical Specifications Power WavePulse Pulse and Background Current Range Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front ControlsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureSET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendSists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE