Lincoln Electric IM524-D manual Operation

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B-8

B-8

OPERATION

3.ELECTRODE CLASS UP/DOWN: Use the ELEC- TRODE CLASS UP or DOWN keys to select from the material types available for the selected process. Press the ELECTRODE CLASS UP or DOWN key until the desired material type is dis- played.

4.ELECTRODE SIZE UP/DOWN: Use the ELEC- TRODE SIZE UP or DOWN keys to select from the wire diameters available for the selected process and material type. Press the ELECTRODE SIZE UP or DOWN key until the desired wire diameter is displayed.

5.ELECTRODE/GAS TYPE UP/DOWN KEYS: Use the ELECTRODE/GAS TYPE UP or DOWN keys to select from the programs available for the select- ed process, material type, and wire diameter. Press the ELECTRODE/GAS TYPE UP or DOWN Key until the desired program is displayed.

6.WAVE CONTROL UP/DOWN KEYS: Press one of the two WAVE CONTROL keys to display the pre- sent wave control. This is shown on a scale from LO to HI. Use the WAVE CONTROL UP or WAVE CONTROL DOWN key to change the wave control to the desired level. When this scale is shown, the WAVE CONTROL setting can also be changed while welding (on the fly). Press the DISPLAY RECALL key to exit the wave control function. For a description of how the wave control setting affects the welding procedure, refer to the Overview of Welding Procedures sub-section of the Operation section of this manual.

The wire feed speed and voltage or arc length trim desired for the new procedure can be changed from the wire feeder.

7.DISPLAY RECALL KEY: Since not all the informa- tion about the procedure can be seen on the 2-line LCD display window at the same time, use the DISPLAY RECALL key to display and verify all of the selected procedure information. The normal default display window shows the Procedure Description, WFS, and preset voltage or arc length trim values. Press and hold the DISPLAY RECALL key, and the window shows the procedure de- scription and gas type for as long as the key is held depressed. Release the DISPLAY RECALL key, and the window shows wire size, material type, and process description. After a few sec- onds, the window changes back to the default dis- play.

8.SAVE TO MEMORY KEY: This key is used to save a newly created welding procedure. The Power Wave has eight memory locations which can be used to store all the settings of up to eight welding procedures. Once stored in a memory location, a procedure can be recalled for later use with the RECALL FROM MEMORY key. To save a newly created welding procedure:

Press the SAVE TO MEMORY key SAVE and then one of the MEMORY LOCATION NUMBER keys. Keep a record of this number for future reference.

Any previously created welding procedure stored in that location will be erased.

If you press the SAVE TO MEMORY key but decide not to save the procedure, you can exit this function by pressing the DISPLAY RECALL key.

9.MEMORY LOCATION NUMBER KEYS: To view information about any stored welding procedure, simply press its MEMORY LOCATION NUMBER key.

As you hold down the selected key, the procedure description and gas type of the procedure appear in the display window. The process type is shown by the indicating light opposite the appropriate process symbol.

When you release the selected key, the wire size, material type and process description appear for a few seconds.

This function does not display the wire feed speed and voltage or arc length trim settings. To view these, you must recall the procedure from memo- ry with the RECALL FROM MEMORY key.

POWER WAVE 450

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Contents Safety Depends on You For use with machines having Code NumbersSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Section C Section DSection E Section FFrequency Technical Specifications Power WavePulse Pulse and Background Current Range Safety Precautions High Frequency PrecautionsSelect Suitable Location Input ConnectionsInput Power Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Power WaveWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions Operating InstructionsSelect your process information Save process information if desiredGeneral Description Controls and Settings Case Front Controls Overview Installing AN Overlay Operating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Figure B.5 Weld from Memory OverlayWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureSET Limit KEY Limit UP / Down Keys Limits Overlay OptionalRecall from Memory KEY Memory Location Numbers Operation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description +/- Polarity KEYPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures ProceduresTable B.3 Adjustble Parameters GmawFcaw Gmaw StickPulse Welding Overload ProtectionOPTIONS/ACCESSORIES Wire Feeder SetupTable C.1 Recommended Guns for USE With Power Wave Guns and CablesRecommended Coolants Priming the CoolerRoutine and Periodic Maintenance Input Filter Capacitor DIS Charge ProcedureFigure D.1 Resistor Locations Connected Discharge labels, on each of the four SwitchLocate the #9 and #12 terminals, identified by Preventive Maintenance G3503- Installation or SER Vice Tool Usage Removing and Installing the G3503 CoolerG3503- Cooler Periodic Maintenance G3503- Cooler ServiceFigure D.4 General Component Locations HOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendSists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Basic Course $700.00Precaucion Aviso DE