Lincoln Electric IM10023 manual Shutdown Inputs, Stop Input

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A-7

INSTALLATION

A-7

 

 

 

 

FIGURE A.5 - SHUTDOWN AND STOP INPUTS

 

CR3 NC #7

FLUX GND

SHUTDOWN #1 SUPPLY

SHUTDOWN #1

SHUTDOWN #2 SUPPLY

Shorting

Jumper

SHUTDOWN #2

SWITCH GROUP #1 SUPPLY

START

STOP

22

23

24

25

26

27

CR3-7

GND-C

859

8510

859

8511

SHUTDOWN INPUTS

The MAXsa™ 10 CONTROLLER has two shutdown inputs available on the terminal strip. These are inde- pendent, normally closed inputs that can be used for limit switches, PLC inputs, etc, in order to shut down the welding operation for any reason. Shutdown #1 is located on terminal strip blocks #24 and #25. Shutdown #2 is located on terminal strip blocks #26 and #27.

1.Remove all input power to the MAXsa™ 10 CON- TROLLER including any auxiliary power supplies.

2.Remove the wire duct cover to gain access to the leads on the right side of the terminal strip.

3.Remove one of the plug buttons located on the bot- tom of the MAXsa™ 10 CONTROLLER control box and install a box connector to provide strain relief for the auxiliary control leads.

4.Connect the external shutdown circuit to either of the shutdown terminal blocks, #24 & #25, and/or #26 & #27. A normally closed circuit must be con- nected – the MAXsa™ 10 CONTROLLER will rec- ognize an open circuit as a shutdown command.

5.Remove the shorting jumpers imbedded in the cen- ter of the terminal strip with a small screwdriver for the shutdown circuits to be used.

When a shutdown input is received, all welding will stop and an error message will be displayed on the MAXsa™ 10 CONTROLLER. The shutdown circuit must be closed before resetting the Controller. To reset the system, the Mode Select Panel display will prompt the user to press the left Mode Select Panel Pushbutton.

39

40

41

Connect STOP

Input Here

STOP INPUT

The MAXsa™ 10 CONTROLLER has a Stop Input available on the terminal strip. The Stop Input will work just like pressing the STOP Pushbutton. This cir- cuit is in parallel with the STOP Pushbutton located on the Switch Panel. Unlike the Shutdown Inputs, which completely shutdown all welding and auxiliary equip- ment, the STOP Input will allow all welding and auxil- iary motion to continue based on the END OPTIONS configurations in the MAXsa™ 10 CONTROLLER. See Figure A.5.

1.Remove all input power to the MAXsa™ 10 CON- TROLLER including any auxiliary power supplies.

2.Remove the wire duct cover to gain access to the leads on the right side of the terminal strip.

3.Remove one of the plug buttons located on the bot- tom of the MAXsa™ 10 CONTROLLER control box and install a box connector to provide strain relief for the control leads.

4.Connect the external Stop Input circuit to terminal blocks #39 and #41.

NOTE: The STOP circuit only needs a momentary closure to be recognized by the MAXsa™ 10

CONTROLLER.

MAXsa™ 10 CONTROLLER

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Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Installation Technical Specifications MAXsa 10 ControllerSafety Precaution Figure A.1 MAXsa 10 Connections Interfacing to the MAXsa 10 CON TrollerFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Shutdown Inputs Stop InputFigure A.6 Connection Diagram Single ARC System Operation Safety PrecautionsDesign Features Definitions of Welding ModesGeneral Functional Description Recommended Processes and EquipmentGeneral Physical Description Common Basic Equipment Packages200 Setting Feed FORWARD/REVERSE POWER-UP SequenceWire Feeder Setup Balance Adjust Changing and Setting Weld ModesFrequency Adjust Offset AdjustMultiple ARC Configuration Weld Mode SearchingSearching for a Weld Mode Table B.1 Phase Relationship ARCStart Options Operation Arc Delay TimeWeld Sequence Start OptionsDownslope Time END OptionsEND Options Operation Parameter Definition Accessing the Setup MenuAccess Preference Change Preference SelectionUser Defined Parameters Parameter Definition Hot-Inch Touch Sense Option Wire Drive Gear Ratio100 View Diagnostics? Shutdown 2 Function Select102 View Fatal Logs 107 View Power Source ProtocolParameter Definition 101 View Event Logs 103 View Software Version Information505 Setup Menu Lock 503 Memory Button Disable504 Mode Select Panel Lock Parameter Definition 502 Memory Change LockoutTouch Sense Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Lockout / SecurityMaking a Weld Figure B.7 Making a WeldMulti Procedure Welding Using the Memory OptionNaming a Saved Procedure Steel 1/8 Saving a Procedure to a Memory LocationRecalling a Procedure from a Memory Location CC DC +Optional Limit Setup Setting LimitsAccessories Follow these stepsPeriodic Maintenance Calibration Specification MaintenanceRoutine Maintenance Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Arclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Diagrams Enhanced DiagramDimension Print L13444Precaucion Warnung