Lincoln Electric IM10023 manual Using the Status LED to Troubleshoot System Problems, Table E.1

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E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

USING THE STATUS LED TO TROUBLESHOOT

SYSTEM PROBLEMS

The MAXsa 10 is equipped with a Status Light. If a problem occurs it is important to note the condition of the status lights. Therefore, prior to cycling power to the system, check the power source status light for error sequences as noted below.

Included in this section is information about the power source and Wire Drive Module Status LED’s, and some basic troubleshooting charts for both machine and weld performance.

The STATUS LIGHTS are dual-color LED’s that indicate system errors. Normal operation for each is steady green. Error conditions are indicated in the following Table E.1.

 

TABLE E.1

 

 

 

Light

Meaning

Condition

 

 

 

 

 

Steady Green

System OK. Power source is operational, and is communicating normally with all healthy

 

peripheral equipment connected to its ArcLink network.

 

 

 

Blinking Green

Occurs during power up or a system reset, and indicates the POWER

 

WAVE® i400 is mapping (identifying) each component in the system. Normal

 

for first 1-10 seconds after power is turned on, or if the system configuration is

 

changed during operation.

 

 

 

Fast Blinking Green

Under normal conditions indicates Auto-mapping has failed.

 

Also used by the Diagnostics Utility (included on the POWER WAVE® Utilities

 

and Service Navigator CD’s or available at www.powerwavesoftware.com) to

 

identify the selected machine when connecting to a specific IP address.

 

 

 

Alternating Green and Red

Non-recoverable system fault. If the Status lights are flashing any combination

 

of red and green, errors are present. Read the error code(s) before the

 

machine is turned off.

 

Error Code interpretation through the Status light is detailed in the Service

 

Manual. Individual code digits are flashed in red with a long pause between

 

digits. If more than one code is present, the codes will be separated by a

 

green light. Only active error conditions will be accessible through the Status

 

Light.

 

Error codes can also be retrieved with the Diagnostics Utility (included on the

 

POWER WAVE® Utilities and Service Navigator CD’s or available at

 

www.powerwavesoftware.com). This is the preferred method, since it can

 

access historical information contained in the error log.

 

To clear the active error(s), turn power source off, and back on to reset.

Steady Red

Not applicable.

Blinking Red

Not applicable.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAXsa™ 10 CONTROLLER

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Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Technical Specifications MAXsa 10 Controller InstallationSafety Precaution Figure A.1 MAXsa 10 Connections Troller Interfacing to the MAXsa 10 CONFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Stop Input Shutdown InputsFigure A.6 Connection Diagram Single ARC System Design Features Safety PrecautionsOperation Definitions of Welding ModesGeneral Physical Description Recommended Processes and EquipmentGeneral Functional Description Common Basic Equipment Packages200 Wire Feeder Setup POWER-UP SequenceSetting Feed FORWARD/REVERSE Frequency Adjust Changing and Setting Weld ModesBalance Adjust Offset AdjustSearching for a Weld Mode Weld Mode SearchingMultiple ARC Configuration Table B.1 Phase Relationship ARCWeld Sequence Arc Delay TimeStart Options Operation Start OptionsEND Options Operation END OptionsDownslope Time Access Preference Change Accessing the Setup MenuParameter Definition Preference SelectionUser Defined Parameters 100 View Diagnostics? Wire Drive Gear RatioParameter Definition Hot-Inch Touch Sense Option Shutdown 2 Function SelectParameter Definition 101 View Event Logs 107 View Power Source Protocol102 View Fatal Logs 103 View Software Version Information504 Mode Select Panel Lock 503 Memory Button Disable505 Setup Menu Lock Parameter Definition 502 Memory Change Lockout509 UI Master Lockout Parameter Definition 506 Set User Interface PasscodeTouch Sense Lockout / SecurityFigure B.7 Making a Weld Making a WeldNaming a Saved Procedure Using the Memory OptionMulti Procedure Welding Recalling a Procedure from a Memory Location Saving a Procedure to a Memory LocationSteel 1/8 CC DC +Setting Limits Optional Limit SetupFollow these steps AccessoriesRoutine Maintenance MaintenancePeriodic Maintenance Calibration Specification HOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsArclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Enhanced Diagram DiagramsL13444 Dimension PrintPrecaucion Warnung