Lincoln Electric IM10023 manual Safety

Page 2

i

SAFETY

i

WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

____________________________________________________

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

____________________________________________________

1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz- ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

____________________________________________________

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

___________________________________________________

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods

while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

Image 2
Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Installation Technical Specifications MAXsa 10 ControllerSafety Precaution Figure A.1 MAXsa 10 Connections Interfacing to the MAXsa 10 CON TrollerFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Shutdown Inputs Stop InputFigure A.6 Connection Diagram Single ARC System Operation Safety PrecautionsDesign Features Definitions of Welding ModesGeneral Functional Description Recommended Processes and EquipmentGeneral Physical Description Common Basic Equipment Packages200 Setting Feed FORWARD/REVERSE POWER-UP SequenceWire Feeder Setup Balance Adjust Changing and Setting Weld ModesFrequency Adjust Offset AdjustMultiple ARC Configuration Weld Mode SearchingSearching for a Weld Mode Table B.1 Phase Relationship ARCStart Options Operation Arc Delay TimeWeld Sequence Start OptionsDownslope Time END OptionsEND Options Operation Parameter Definition Accessing the Setup MenuAccess Preference Change Preference SelectionUser Defined Parameters Parameter Definition Hot-Inch Touch Sense Option Wire Drive Gear Ratio100 View Diagnostics? Shutdown 2 Function Select102 View Fatal Logs 107 View Power Source ProtocolParameter Definition 101 View Event Logs 103 View Software Version Information505 Setup Menu Lock 503 Memory Button Disable504 Mode Select Panel Lock Parameter Definition 502 Memory Change LockoutTouch Sense Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Lockout / SecurityMaking a Weld Figure B.7 Making a WeldMulti Procedure Welding Using the Memory OptionNaming a Saved Procedure Steel 1/8 Saving a Procedure to a Memory LocationRecalling a Procedure from a Memory Location CC DC +Optional Limit Setup Setting LimitsAccessories Follow these stepsPeriodic Maintenance Calibration Specification MaintenanceRoutine Maintenance Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Arclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Diagrams Enhanced DiagramDimension Print L13444Precaucion Warnung