Lincoln Electric IM10023 manual Troubleshooting

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E-4		TROUBLESHOOTING	E-4

		Observe all Safety Guidelines detailed throughout this manual

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

ARCLINK SYSTEM ERROR CODES

Err 35	Capacitor bank "B" overvolt-	1. The power source input power
	age.		may be wired incorrectly. Verify
			the power source reconnect
			panel wiring matches the input
			power.
		2.	See the power source Instruction
			Manual.

Err 36	Thermal	1.	Power source overheating. Verify
			duty cycle is correct. Ensure ade-
			quate airflow around power
			source.

Err 41	Long term secondary over-	1.	The power source has exceeded	If all recommended possible areas of
	current.		the output current limits. Adjust	misadjustment have been checked
			the welding procedure to reduce	and the problem persists, Contact
			the current draw. The welding	your local Lincoln Authorized Field
			procedure may exceed the	Service Facility.
			capacity of the power source.
		2.	See the power source Instruction
			Manual.

Err 43	Capacitors are out of bal-	1.	Verify the power source recon-
	ance		nect panel wiring matches the
			input power.
		2.	See the power source Instruction
			Manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAXsa™ 10 CONTROLLER

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Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Technical Specifications MAXsa 10 Controller InstallationSafety Precaution Figure A.1 MAXsa 10 Connections Troller Interfacing to the MAXsa 10 CONFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Stop Input Shutdown InputsFigure A.6 Connection Diagram Single ARC System Definitions of Welding Modes Safety PrecautionsDesign Features OperationCommon Basic Equipment Packages Recommended Processes and EquipmentGeneral Physical Description General Functional Description200 POWER-UP Sequence Wire Feeder SetupSetting Feed FORWARD/REVERSE Offset Adjust Changing and Setting Weld ModesFrequency Adjust Balance AdjustTable B.1 Phase Relationship ARC Weld Mode SearchingSearching for a Weld Mode Multiple ARC ConfigurationStart Options Arc Delay TimeWeld Sequence Start Options OperationEND Options END Options OperationDownslope Time Preference Selection Accessing the Setup MenuAccess Preference Change Parameter DefinitionUser Defined Parameters Shutdown 2 Function Select Wire Drive Gear Ratio100 View Diagnostics? Parameter Definition Hot-Inch Touch Sense Option103 View Software Version Information 107 View Power Source ProtocolParameter Definition 101 View Event Logs 102 View Fatal LogsParameter Definition 502 Memory Change Lockout 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu LockLockout / Security Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Touch SenseFigure B.7 Making a Weld Making a WeldUsing the Memory Option Naming a Saved ProcedureMulti Procedure Welding CC DC + Saving a Procedure to a Memory LocationRecalling a Procedure from a Memory Location Steel 1/8Setting Limits Optional Limit SetupFollow these steps AccessoriesMaintenance Routine MaintenancePeriodic Maintenance Calibration Specification HOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsArclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Enhanced Diagram DiagramsL13444 Dimension PrintPrecaucion Warnung