Lincoln Electric IM10023 manual HOW to USE Troubleshooting Guide

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E-1	TROUBLESHOOTING	E-1

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAXs™ 10 CONTROLLER

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Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Installation Technical Specifications MAXsa 10 ControllerSafety Precaution Figure A.1 MAXsa 10 Connections Interfacing to the MAXsa 10 CON TrollerFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Shutdown Inputs Stop InputFigure A.6 Connection Diagram Single ARC System Safety Precautions Design FeaturesOperation Definitions of Welding ModesRecommended Processes and Equipment General Physical DescriptionGeneral Functional Description Common Basic Equipment Packages200 POWER-UP Sequence Wire Feeder SetupSetting Feed FORWARD/REVERSE Changing and Setting Weld Modes Frequency AdjustBalance Adjust Offset AdjustWeld Mode Searching Searching for a Weld ModeMultiple ARC Configuration Table B.1 Phase Relationship ARCArc Delay Time Weld SequenceStart Options Operation Start OptionsEND Options END Options OperationDownslope Time Accessing the Setup Menu Access Preference ChangeParameter Definition Preference SelectionUser Defined Parameters Wire Drive Gear Ratio 100 View Diagnostics?Parameter Definition Hot-Inch Touch Sense Option Shutdown 2 Function Select107 View Power Source Protocol Parameter Definition 101 View Event Logs102 View Fatal Logs 103 View Software Version Information503 Memory Button Disable 504 Mode Select Panel Lock505 Setup Menu Lock Parameter Definition 502 Memory Change LockoutParameter Definition 506 Set User Interface Passcode 509 UI Master LockoutTouch Sense Lockout / SecurityMaking a Weld Figure B.7 Making a WeldUsing the Memory Option Naming a Saved ProcedureMulti Procedure Welding Saving a Procedure to a Memory Location Recalling a Procedure from a Memory LocationSteel 1/8 CC DC +Optional Limit Setup Setting LimitsAccessories Follow these stepsMaintenance Routine MaintenancePeriodic Maintenance Calibration Specification Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Arclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Diagrams Enhanced DiagramDimension Print L13444Precaucion Warnung