Lincoln Electric IM10023 manual Output Disabled

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1. The power source does not have any welding programs loaded.

E-6

TROUBLESHOOTING

E-6

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

ARCLINK SYSTEM ERROR CODES

Err 263 No usable weld modes.

If all recommended possible areas of misadjustment have been checked

2.See the power source Instruction and the problem persists, Contact Manual for load welding pro- your local Lincoln Authorized Field

grams.

Service Facility.

Below are errors implemented for the MAXsa™ 10.

Error

Source

UI Text

Reason

Code

 

 

 

 

 

 

 

N/A

User Interface

" Limits Exceed "

When a mode is selected with a work point low limit

 

 

"Gear Box Type"

greater than the high WFS limit. (no event is logged)

 

 

 

 

28

Feeder

“OUTPUT DISABLED”

The shutdown 2 input on the Feeder Board is open and

 

 

 

P.21 is selected for “Output Disable”

 

 

 

 

83

Feeder

" UI Shutdown 1 "

The shutdown 1 input on the Feeder Board is open.

 

 

 

 

84

Feeder

" UI Shutdown 2 "

The shutdown 2 input on the Feeder Board is open.

 

 

 

 

Typical User Interface 3 digit error codes (not blinked on the status LED).

 

Error

Source

UI Text

Reason

 

Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

213

 

Power Source

User Interface could not communicate with control board

 

 

 

is Off-Line

in power source.

215

 

Feeder Board is Off-Line

Either no feed head board is connected, being repro-

 

 

 

 

 

grammed or experiencing a fatal event.

247

 

 

 

 

 

 

 

N/A

Arc control has a latched fault. The UI will indicate a

 

 

 

 

Reset button needs to be pressed to clear the fault.

274

 

N/A

Weld set change required clearing of user memory.

 

 

 

275

 

N/A

UI memory could not be saved. Contact Lincoln Electric

 

 

 

 

Service Department for further support.

276

 

N/A

UI memory could not be restored. Contact Lincoln

 

 

 

 

User Interface

 

Electric Service Department for further support.

 

 

 

 

 

277

 

N/A

UI memories were converted due to change in number of

 

 

 

 

UI parameters. Info only.

 

 

 

 

 

278

 

N/A

UI limits were converted due to change in number of UI

 

 

 

 

parameters with limits. Info only.

281

 

(Varies based on the

Internal Error. Collect all displayed values and contact

 

 

 

 

 

error type and who

Lincoln Electric Service Department.

 

 

 

caused the error)

 

 

 

 

282

 

(Varies based on the

Internal Error. Collect all displayed values and contact

 

 

 

 

error type and who

Lincoln Electric Service Department.

 

 

 

caused the error)

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAXsa™ 10 CONTROLLER

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Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Technical Specifications MAXsa 10 Controller InstallationSafety Precaution Figure A.1 MAXsa 10 Connections Troller Interfacing to the MAXsa 10 CONFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Stop Input Shutdown InputsFigure A.6 Connection Diagram Single ARC System Design Features Safety PrecautionsOperation Definitions of Welding ModesGeneral Physical Description Recommended Processes and EquipmentGeneral Functional Description Common Basic Equipment Packages200 Setting Feed FORWARD/REVERSE POWER-UP SequenceWire Feeder Setup Frequency Adjust Changing and Setting Weld ModesBalance Adjust Offset AdjustSearching for a Weld Mode Weld Mode SearchingMultiple ARC Configuration Table B.1 Phase Relationship ARCWeld Sequence Arc Delay TimeStart Options Operation Start OptionsDownslope Time END OptionsEND Options Operation Access Preference Change Accessing the Setup MenuParameter Definition Preference SelectionUser Defined Parameters 100 View Diagnostics? Wire Drive Gear RatioParameter Definition Hot-Inch Touch Sense Option Shutdown 2 Function SelectParameter Definition 101 View Event Logs 107 View Power Source Protocol102 View Fatal Logs 103 View Software Version Information504 Mode Select Panel Lock 503 Memory Button Disable505 Setup Menu Lock Parameter Definition 502 Memory Change Lockout509 UI Master Lockout Parameter Definition 506 Set User Interface PasscodeTouch Sense Lockout / SecurityFigure B.7 Making a Weld Making a WeldMulti Procedure Welding Using the Memory OptionNaming a Saved Procedure Recalling a Procedure from a Memory Location Saving a Procedure to a Memory LocationSteel 1/8 CC DC +Setting Limits Optional Limit SetupFollow these steps AccessoriesPeriodic Maintenance Calibration Specification MaintenanceRoutine Maintenance HOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsArclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Enhanced Diagram DiagramsL13444 Dimension PrintPrecaucion Warnung