Lincoln Electric IM10023 manual Recommended Processes and Equipment, General Physical Description

Page 17

B-2

OPERATION

B-2

 

 

 

GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL

PENDENT

ARCLINK

CONNECTOR

WIRE FEEDER

CONTROLLER

ARCLINK INPUT

CONNECTOR

FLUX HOPPER

CONNECTOR

TRAVEL

CARRIAGE

CONNECTOR

PRODUCT DESCRIPTION

GENERAL PHYSICAL DESCRIPTION

The MAXsa™ 10 CONTROLLER is a user interface and a feeder controller. The control is used to set all welding parameters and control any travel mech- anisms. High-speed digital cables connect the con- trol, wire drive, and the Power Wave power source together.

The MAXsa™ 10 CONTROLLER is a self-con- tained control box designed to control the entire weld arc at one location.

The user interface utilizes alphanumeric displays for advanced text messaging providing the end user with an intuitive interface allowing for easy set up and real-time control of all welding parameters.

An eight button memory section has been included which provides easy storage and recall of stored welding parameters.

The user interface can be removed from the control box and connected as a Pendant for remote control near the arc.

GENERAL FUNCTIONAL DESCRIPTION

The MAXsa™ 10 CONTROLLER is one of the most versatile user interfaces ever created. Easy to use features make it a snap to adjust the arc for specific preferences.

The user interface brightly displays essential weld- ing information. Use it to quickly adjust weld set- tings, arc starting parameters, arc end parameters and set-up information.

The memories allow for up to eight weld schedules to be stored and quickly recalled. The user inter- face allows for multiple levels of limits and lockouts.

Digital communications to the power source provide the most accurate and reliable operation possible.

When the MAXsa™ 10 CONTROLLER is coupled to the Power Wave® AC/DC 1000 SD welding power source, the result is a welding system with the best arc performance on the market.

RECOMMENDED PROCESSES AND EQUIPMENT

The MAXsa™ 10 CONTROLLER is best suited for submerged arc welding only with the Power Wave® AC/DC 1000 SD, the MAXsa™ 22 or the MAXsa™ 29 Feed Heads.

SAW

COMMON BASIC EQUIPMENT PACKAGES

Basic Package

K2803-1 Power Wave® AC/DC 1000 SD

K2370-2 MAXsa™ 22 Wire Drive

K2814-1 MAXsa™ 10 CONTROLLER / User Interface

K2683-xx Control Cable (5 pin – 5 pin) - power source to MAXsa™ 10.

K1785-xx Control Cable (14 pin – 14 pin) - MAXsa™ 10 to Wire Drive.

Optional kits

K2312-2 MAXsa™ 29 Wire Drive (for fixture builders).

K2311-1 Motor Conversion Kit (to convert exist- ing NA-3/NA-4/NA-5 wire feeder gear boxes).

MAXsa™ 10 CONTROLLER

Image 17
Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Technical Specifications MAXsa 10 Controller InstallationSafety Precaution Figure A.1 MAXsa 10 Connections Troller Interfacing to the MAXsa 10 CONFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Stop Input Shutdown InputsFigure A.6 Connection Diagram Single ARC System Design Features Safety PrecautionsOperation Definitions of Welding ModesGeneral Physical Description Recommended Processes and EquipmentGeneral Functional Description Common Basic Equipment Packages200 Setting Feed FORWARD/REVERSE POWER-UP SequenceWire Feeder Setup Frequency Adjust Changing and Setting Weld ModesBalance Adjust Offset AdjustSearching for a Weld Mode Weld Mode SearchingMultiple ARC Configuration Table B.1 Phase Relationship ARCWeld Sequence Arc Delay TimeStart Options Operation Start OptionsDownslope Time END OptionsEND Options Operation Access Preference Change Accessing the Setup MenuParameter Definition Preference SelectionUser Defined Parameters 100 View Diagnostics? Wire Drive Gear RatioParameter Definition Hot-Inch Touch Sense Option Shutdown 2 Function SelectParameter Definition 101 View Event Logs 107 View Power Source Protocol102 View Fatal Logs 103 View Software Version Information504 Mode Select Panel Lock 503 Memory Button Disable505 Setup Menu Lock Parameter Definition 502 Memory Change Lockout509 UI Master Lockout Parameter Definition 506 Set User Interface PasscodeTouch Sense Lockout / SecurityFigure B.7 Making a Weld Making a WeldMulti Procedure Welding Using the Memory OptionNaming a Saved Procedure Recalling a Procedure from a Memory Location Saving a Procedure to a Memory LocationSteel 1/8 CC DC +Setting Limits Optional Limit SetupFollow these steps AccessoriesPeriodic Maintenance Calibration Specification MaintenanceRoutine Maintenance HOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsArclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Enhanced Diagram DiagramsL13444 Dimension PrintPrecaucion Warnung