Lincoln Electric IM10023 manual Table of Contents

Page 7

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TABLE OF CONTENTS

vi

 

 

Page

 

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Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Welding Voltage, Mechanical Hazards

A-2

 

Location and Mounting

A-2

 

High Frequency Protection

A-2

 

Auxiliary Equipment Input Power Connection

A-2

 

Interfacing to the MAXsa™ 10 CONTROLLER

A-3 thru A-4

 

Controlling Non-Lincoln auxillary Equipment

A-5 thru A-6

 

Shutdown and Stop Inputs

A-7

 

Connection Diagram

A-8

 

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Operation

Section B

 

Safety Precautions

B-1

 

Design Features

B-1

 

Definitions of Welding Modes

B-1

 

Common Welding Abbreviations

B-1

 

Product Description

B-2

 

Recommended Processes and Equipment

B-2

 

Locating Front Panel Controls and Input, Output Connections

B-3

 

Case Front Controls and Description

 

 

Power-Up Sequence

B-4

 

Inch Wire Feed Speed Settings

B-4

 

Changing Weld Modes

B-5

 

Frequency/Balance Control

B-5

 

Weld Mode Searching

B-6

 

Multiple Arc operation

B-6

 

Weld Sequence

B-7

 

Start Options

B-7

 

End Options

B-8

 

Restrike Timer

B-8

 

Setup Menu Features

B-9

 

Parameter List

B-10, B-14

 

Lockout/Security

B-14

 

Making a Weld

B-15

 

Memory Panel Options

B-16

 

Saving a Procedure to a Memory Location

B-17

 

Limit Setting

B-18

 

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Accessories

Section C

 

General Options / Accessories

C-1

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

Routine

D-1

 

Periodic

D-1

 

Calibration Specification

D-1

 

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Troubleshooting

Section E

 

Safety Precautions

E-1

 

How to Use Troubleshooting Guide

E-1

 

Troubleshooting Guide

E-2 thru E-7

 

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Diagrams

Section F

 

Wiring Diagram

F-1

 

Dimension Print

F-2

 

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Parts Lists

P-616

 

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Contents Controller Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Technical Specifications MAXsa 10 Controller InstallationSafety Precaution Figure A.1 MAXsa 10 Connections Troller Interfacing to the MAXsa 10 CONFigure A.3 Figure A.4 Controlling NON-LINCOLN Equipment Stop Input Shutdown InputsFigure A.6 Connection Diagram Single ARC System Definitions of Welding Modes Safety PrecautionsDesign Features OperationCommon Basic Equipment Packages Recommended Processes and EquipmentGeneral Physical Description General Functional Description200 Wire Feeder Setup POWER-UP SequenceSetting Feed FORWARD/REVERSE Offset Adjust Changing and Setting Weld ModesFrequency Adjust Balance AdjustTable B.1 Phase Relationship ARC Weld Mode SearchingSearching for a Weld Mode Multiple ARC ConfigurationStart Options Arc Delay TimeWeld Sequence Start Options OperationEND Options Operation END OptionsDownslope Time Preference Selection Accessing the Setup MenuAccess Preference Change Parameter DefinitionUser Defined Parameters Shutdown 2 Function Select Wire Drive Gear Ratio100 View Diagnostics? Parameter Definition Hot-Inch Touch Sense Option103 View Software Version Information 107 View Power Source ProtocolParameter Definition 101 View Event Logs 102 View Fatal LogsParameter Definition 502 Memory Change Lockout 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu LockLockout / Security Parameter Definition 506 Set User Interface Passcode509 UI Master Lockout Touch SenseFigure B.7 Making a Weld Making a WeldNaming a Saved Procedure Using the Memory OptionMulti Procedure Welding CC DC + Saving a Procedure to a Memory LocationRecalling a Procedure from a Memory Location Steel 1/8Setting Limits Optional Limit SetupFollow these steps AccessoriesRoutine Maintenance MaintenancePeriodic Maintenance Calibration Specification HOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsArclink System Error Codes Troubleshooting Verify correct sense lead connection Output Disabled Output Problems Troubleshooting Enhanced Diagram DiagramsL13444 Dimension PrintPrecaucion Warnung