Emerson Process Management 53eA Section Display and Operation, General Description, Alarm Status

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MODEL 54eA

SECTION 4.0

 

DISPLAY AND OPERATION

SECTION 4.0

DISPLAY AND OPERATION

4.1 GENERAL DESCRIPTION

The 54eA analyzer/controller is a normally a single input, dual output instrument. It does, however, accept a second input for pH when the main measurement is free chlorine. Figure 4-1 shows how the instrument inputs and outputs can be configured for free chlorine.

FIGURE 4-1. Configuration of Inputs and Outputs

for Free Chlorine

The main sensor is always the chlorine sensor and the sec- ondary sensor is always the pH sensor. Outputs can be assigned to free chlorine, to pH, or to temperature. The outputs can be configured as either linear (4-20 mA) or PID outputs.

In addition to PID control, the 54eA controller can be used for time proportional control (TPC). TPC control uses the alarm relays.

4.2 DISPLAY

Figure 4-2 shows the main display.

1.00ppm

26.2°C.

12.00 mA

pH: 8.00

I: 340 nA

FIGURE 4-2. Main Display Screen

The amperometric measurement (oxygen, ozone, free chlorine, or total chlorine) is always displayed continuously in large numerals. The temperature and output current are always displayed on the second line of the main display. The third line can be configured by the user. In the exam- ple, the third line shows the pH reading and the ampero- metric sensor current in nA.

4.3 KEY FUNCTIONS AND CONTROLS

The keys labeled F1, F2, F3, and F4 are multi-function. The function appears in the main display just above the key. For example, F1 is usually labeled Exit and F4 may be labeled Edit, Save, or Enter.

1.To enter the main menu, press any key.

2.Use the é and ê keys to move the cursor to the desired sub-menu. The position of the cursor is shown in reverse video.

NOTE

When the last item of a menu has been reached, the cursor will be on the third line of the display. If the cursor is on the second line of the display more items remain. Continue pressing the ê key.

3.Press Enter (F4) to access a sub-menu or an item in a sub-menu.

4.To change a number or a setting press Edit (F4).

The display will change to show the cursor on the first digit or on a + or - sign. Use the é and ê keys

to increase or decrease a digit or to toggle the + and - signs. Use the ç and è keys to move the cursor left and right.

5.If an entire number or a word is highlighted, use the é and ê keys to scroll through the list of choices.

6.To store a number or setting in memory, press Save (F4).

7.To leave without storing changes, press Esc (F3).

8.To leave and return to the previous screen, press Exit (F1).

9.To end a calibration step and leave the previous calibration in place, press Abort (F1).

10.Occasionally, information screens will appear. To leave the information screen and move to the next screen press Cont (F3).

4.4 ALARM STATUS

Green LEDs (labeled 1, 2, and 3) indicate when alarm relays 1, 2, and 3 are energized. The fourth relay indi- cates a fault condition. When a fault occurs, the red LED (labeled FAIL) lights up, a descriptive error mes- sage appears, and the outputs and alarm relays act as described in Section 5.6 and Section 5.7 under fault value.

The red LED also indicates when the interval timer rou- tine is activated and when the time limit has been reached on a feed limit timer. For more information on these subjects, see Section 5.7.

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Contents Model 54eA Amperometric Hart Analyzer/ControllerEssential Instructions Page Model 54eA ANALYZER/CONTROLLER 12.0 10.011.0 13.0Section Title List of FiguresIii Section Specifications Features and ApplicationsOutput Accuracy ± 0.05 mA Alarms Specifications GeneralPower Weight/Shipping Weight 5 lb/6 lb 2 kg/2.5 kgSpecifications Total Chlorine Specifications OxygenSpecifications Free Chlorine Specifications OzoneOrdering Information 115/230 VAC, 50/60 Hz Power24 VDC Installation Section InstallationUnpacking and Inspection Pipe and Wall Mounting Dimensions Pipe mountingPanel Mounting Dimensions Panel mountingPOWER, ALARM, and Output Wiring Section WiringGeneral 454EPH02 Wiring Model 499A oxygen, chlorine, and ozone sensors Sensor WiringGeneral 4054eA01 4054eA03 4054eA02 4054eA04 4054eA07 General Description Alarm StatusSection Display and Operation DisplaySection Software Configuration Program Settings ListChoices Factory Settings Configure Choices Factory Settings Temperature compensation Section Menu Tree for the 54eA Controller Main Menu Main Alarm setpoints Alarm 2 setpointMA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mA Ranging the OutputsSimulated test Alarm setpointsOutput setpoints Setpoint 1.000 ppm 4mA 0.000 ppm 20mA 10.00 ppmSimulated tests Test alarm 1 OpenTest output Configure DisplayTemp units C Output 1 mA Output 2 mA Display contrast Timeout OnLanguage English Display left Display right Out Output 1 control OutputsOutput Measurement Output 1 Control Ctrl mode NormalOutput 1 Setup Range 4-20 mA Dampen 0 sec Hold Last ValueHold setup Using holdChanges in the alarm setup Changing Alarm ParametersAlways configure the control parameters Before making Alarm Control SettingsAlarm 2 control Alarm 1 controlAlarm 1 setup Alarm Low Setpoint 0.000 ppmLow Alarm High AlarmTimeout 3600 sec Alarm FaultFeed limit Disable Feed limit timer setupTimer Disable Timer Time activated Interval 24.0 hr Alarm 4 setup Feed limit timerInterval timer Interval timer setupUsing the 499ACL-01 sensor PH sensor EnablePH sensor Disable PH comp Manual PH value 7.00 pHGlass imp lo 20 MΩ Diagnostics OffAutocal Standard Temp coeff Operate iso 7.00 pH Sensor iso 7.00 pHTemp units C Temperature Compensation and Temperature UnitsTemp comp Auto Temp comp Manual Temp units C60 Hz Noise ReductionMain sensor cal Bar units mm Hg Bar meas AutoBarometric Pressure Security Lock program Lock configNoise rejection Main sensor cal Lock allCondition Definitions Controller Mode PriorityAction Definitions Section Calibration Temperature IntroductionAdjust temp + 025.1 C Temperature CalibrationSection Calibration Dissolved Oxygen Dissolved Oxygen ConcentrationSensor must be in zero solution Zeroing the SensorStabilizing . . . Wait Calibrating the Sensor in AIRSection Calibrate 8.32 ppm Calibrating the Sensor Against a Standard InstrumentStandardize Zero main sensor Adjust temperatureCalibrate main sensor Calibrating Barometric PressureSection Calibration Free Chlorine 499ACL-01 Sensor Current as a Function of Free Chlorine ConcentrationCalibrate main sensor Calibrate 1.100 ppm Full Scale CalibrationCalibrate low point Dual range calOutput trim Dual Slope CalibrationLow point 2.000 ppm Calibrate high pointSection Calibration Free Chlorine 498CL-01 IntroductionPpm 100ppm 000 ppm Section Calibration Free Chlorine 498CL-01 Section Calibration Total Chlorine This page intentionally left blank Section Calibration Monochloramine Sensor Current as a Function of Monochloramine ConcentrationPpm 100ppm Section Calibration Ozone Sensor Current as a Function of Ozone ConcentrationPpm 100ppm Section PH at 25C Standards Nominal pHAutocal buffer Automatic TWO-POINT Calibration10.02 pH Pt 04.00pH 25C Calibrate pointManual TWO-POINT Calibration 10.01 pH Pt 4.00pH 25.0CStandardization ONE-POINT Calibration Pt calibration Standardize pH pH slopePH slope 60.00 mV/pH Section Calibration Current Outputs Trimming the OutputsSection PID and TPC Control PID Control CodeControl Loop Adjustment and Tuning Proportional Gain Plus Integral ResetProcess Reaction Curve Method Process Reaction Curve Section Time Proportional Control TPC Mode Code Fault message Explanation See Section Section TroubleshootingTroubleshooting When a Fault Message is Showing OverviewCheck sensor zero Temperature error low or highHigh input current PH low or high input voltageSense line open Troubleshooting When no Fault Message is Showing OxygenProblem See Section Failure factory and Failure eepromZero current is too high Possible error warning during in-process calibrationZero reading Is unstable Readings drift Barometric pressure reading is too high or too lowProcess readings are erratic Sensor does not respond to changes in oxygen levelProblem Zero current is unstableSensor can be calibrated, but the current is too low Sensor does not respond to changes in chlorine level Chlorine readings are too lowProblem See Section Sensor does not respond to changes in monochloramine level Readings are too low Troubleshooting When no Fault Message is Showing Ozone Sensor does not respond to changes in ozone level Ozone readings are too lowTroubleshooting When no Fault Message is Showing pH Sensor does not respond to known pH changes Controller will not accept manual slope100 Process pH readings are noisy 101Simulating Inputs Dissolved Oxygen Troubleshooting not Related to Measurement ProblemsProblem Action Sensor Polarizing Voltage Resistance Expected currentSimulating Inputs Other Amperometric Measurements Simulate Chlorine and Ozone 103Voltage mV PH at 25C Simulating pH input when the preamplifier is in the sensor104 Simulating temperature Simulating Temperature105 Measuring Reference Voltage 106Section Maintenance Replacement Parts Part Number DescriptionSection Return of Material GeneralWarranty Specifications subject to change without notice