Emerson Process Management 53eA Calibrate point, Pt 04.00pH 25C, Manual TWO-POINT Calibration

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MODEL 54eA

SECTION 13.0

 

CALIBRATION - pH

13.3MANUAL TWO-POINT CALIBRATION

1.Be sure the pH feature has been enabled. See Section 5.8.

2.The controller comes from the factory set for automatic pH calibration. To do a manual calibration, the factory default setting must be changed. Refer to Section 5.8.

3.Obtain two buffer solutions. Ideally the buffer pH values should bracket the range of pH values to be meas- ured. Also obtain a thermometer. The pH of most buffer solutions is a function of temperature. To calibrate the sensor properly, the pH of the buffer at the measurement temperature must be entered in the analyzer.

4.Remove the sensor from the process liquid. If the process and buffer temperatures are appreciably different, place the sensor in a container of tap water at the buffer temperature. Do not start the calibration until the sen- sor has reached the buffer temperature. Thirty minutes is usually adequate.

Adjust temperature Calibrate pH Output trim

ExitEnter

2-pt calibration Standardize pH pH slope

ExitEnter

4.01pH

Calibrate point 1

Abort Cont

5.From the main display, press any key to obtain the main menu. With the cursor on "Calibrate" press Enter (F4).

NOTE

If Hold was enabled in Section 5.6, the hold screen will appear. To activate hold, refer to Section 5.6, step 11.

6.Press the ê arrow key three times to move the cursor to "Calibrate pH". Press Enter (F4).

7. With the cursor on "2-pt calibration" press Enter (F4).

8.Rinse the sensor and thermometer with water and place them in buffer 1. Be sure the glass bulb and junction are completely sub- merged. Swirl the sensor. Press Cont (F3). "Wait" flashes until the reading stabilizes. The large number on the first line is the measured pH based on the previous calibration.

If the controller appears locked, the reading is not stable enough. Investigate and correct the cause of the noise or drift (see Section 14.8). Alternatively, change the stability limits (see Section 5.8) and repeat the calibration.

4.01pH

Pt. 1 : 04.00pH 25°C

Exit

Pt 2

Edit

9.The screen at left appears once the reading is stable. Press Edit (F4) and use the arrow keys to change the reading to the pH of the buffer at the measured temperature. Most commercial buffers have a table of pH values as a function of temperature on the label. Press Save (F4) to store the value. If the pH value on the first line is correct, press Pt 2 (F3) and go to step 11.

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Contents Model 54eA Amperometric Hart Analyzer/ControllerEssential Instructions Page Model 54eA ANALYZER/CONTROLLER 12.0 10.011.0 13.0Section Title List of FiguresIii Section Specifications Features and ApplicationsOutput Accuracy ± 0.05 mA Alarms Specifications GeneralPower Weight/Shipping Weight 5 lb/6 lb 2 kg/2.5 kgSpecifications Total Chlorine Specifications OxygenSpecifications Free Chlorine Specifications OzoneOrdering Information 115/230 VAC, 50/60 Hz Power24 VDC Installation Section InstallationUnpacking and Inspection Pipe and Wall Mounting Dimensions Pipe mountingPanel Mounting Dimensions Panel mountingPOWER, ALARM, and Output Wiring Section WiringGeneral 454EPH02 Wiring Model 499A oxygen, chlorine, and ozone sensors Sensor WiringGeneral 4054eA01 4054eA03 4054eA02 4054eA04 4054eA07 General Description Alarm StatusSection Display and Operation DisplaySection Software Configuration Program Settings ListChoices Factory Settings Configure Choices Factory Settings Temperature compensation Section Menu Tree for the 54eA Controller Main Menu Main Alarm setpoints Alarm 2 setpointMA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mA Ranging the OutputsSimulated test Alarm setpointsOutput setpoints Setpoint 1.000 ppm 4mA 0.000 ppm 20mA 10.00 ppmSimulated tests Test alarm 1 OpenTest output Configure DisplayTemp units C Output 1 mA Output 2 mA Display contrast Timeout OnLanguage English Display left Display right Out Output 1 control OutputsOutput Measurement Output 1 Control Ctrl mode NormalOutput 1 Setup Range 4-20 mA Dampen 0 sec Hold Last ValueHold setup Using holdChanges in the alarm setup Changing Alarm ParametersAlways configure the control parameters Before making Alarm Control SettingsAlarm 2 control Alarm 1 controlAlarm 1 setup Alarm Low Setpoint 0.000 ppmLow Alarm High AlarmTimeout 3600 sec Alarm FaultFeed limit Disable Feed limit timer setupTimer Disable Timer Time activated Interval 24.0 hr Alarm 4 setup Feed limit timerInterval timer Interval timer setupUsing the 499ACL-01 sensor PH sensor EnablePH sensor Disable PH comp Manual PH value 7.00 pHGlass imp lo 20 MΩ Diagnostics OffAutocal Standard Temp coeff Operate iso 7.00 pH Sensor iso 7.00 pHTemp units C Temperature Compensation and Temperature UnitsTemp comp Auto Temp comp Manual Temp units C60 Hz Noise ReductionMain sensor cal Bar units mm Hg Bar meas AutoBarometric Pressure Security Lock program Lock configNoise rejection Main sensor cal Lock allCondition Definitions Controller Mode PriorityAction Definitions Section Calibration Temperature IntroductionAdjust temp + 025.1 C Temperature CalibrationSection Calibration Dissolved Oxygen Dissolved Oxygen ConcentrationSensor must be in zero solution Zeroing the SensorStabilizing . . . Wait Calibrating the Sensor in AIRSection Calibrate 8.32 ppm Calibrating the Sensor Against a Standard InstrumentStandardize Zero main sensor Adjust temperatureCalibrate main sensor Calibrating Barometric PressureSection Calibration Free Chlorine 499ACL-01 Sensor Current as a Function of Free Chlorine ConcentrationCalibrate main sensor Calibrate 1.100 ppm Full Scale CalibrationCalibrate low point Dual range calOutput trim Dual Slope CalibrationLow point 2.000 ppm Calibrate high pointSection Calibration Free Chlorine 498CL-01 IntroductionPpm 100ppm 000 ppm Section Calibration Free Chlorine 498CL-01 Section Calibration Total Chlorine This page intentionally left blank Section Calibration Monochloramine Sensor Current as a Function of Monochloramine ConcentrationPpm 100ppm Section Calibration Ozone Sensor Current as a Function of Ozone ConcentrationPpm 100ppm Section PH at 25C Standards Nominal pHAutocal buffer Automatic TWO-POINT Calibration10.02 pH Pt 04.00pH 25C Calibrate pointManual TWO-POINT Calibration 10.01 pH Pt 4.00pH 25.0CStandardization ONE-POINT Calibration Pt calibration Standardize pH pH slopePH slope 60.00 mV/pH Section Calibration Current Outputs Trimming the OutputsSection PID and TPC Control PID Control CodeControl Loop Adjustment and Tuning Proportional Gain Plus Integral ResetProcess Reaction Curve Method Process Reaction Curve Section Time Proportional Control TPC Mode Code Fault message Explanation See Section Section TroubleshootingTroubleshooting When a Fault Message is Showing OverviewCheck sensor zero Temperature error low or highHigh input current PH low or high input voltageSense line open Troubleshooting When no Fault Message is Showing OxygenProblem See Section Failure factory and Failure eepromZero current is too high Possible error warning during in-process calibrationZero reading Is unstable Readings drift Barometric pressure reading is too high or too lowProcess readings are erratic Sensor does not respond to changes in oxygen levelProblem Zero current is unstableSensor can be calibrated, but the current is too low Sensor does not respond to changes in chlorine level Chlorine readings are too lowProblem See Section Sensor does not respond to changes in monochloramine level Readings are too low Troubleshooting When no Fault Message is Showing Ozone Sensor does not respond to changes in ozone level Ozone readings are too lowTroubleshooting When no Fault Message is Showing pH Sensor does not respond to known pH changes Controller will not accept manual slope100 Process pH readings are noisy 101Simulating Inputs Dissolved Oxygen Troubleshooting not Related to Measurement ProblemsProblem Action Sensor Polarizing Voltage Resistance Expected currentSimulating Inputs Other Amperometric Measurements Simulate Chlorine and Ozone 103Voltage mV PH at 25C Simulating pH input when the preamplifier is in the sensor104 Simulating temperature Simulating Temperature105 Measuring Reference Voltage 106Section Maintenance Replacement Parts Part Number DescriptionSection Return of Material GeneralWarranty Specifications subject to change without notice