Emerson Process Management 53eA instruction manual 100ppm

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MODEL 54eA

SECTION 11.0

 

CALIBRATION - MONOCHLORAMINE

11.3FULL SCALE CALIBRATION

1.Place the sensor in the process liquid. Adjust the sample flow until it is within the range recommended for the sensor. Refer to the sensor instruction sheet.

2.Adjust the monochloramine concentration until it is near the upper end of the control range. Wait until the con- troller reading is stable before starting the calibration.

Calibrate main sensor Zero main sensor Adjust temperature

ExitEnter

1.100ppm

Stabilizing . . . Wait

Abort Cont

1.100ppm

Calibrate : 1.100 ppm

ExitEdit

3.From the main display, press any key to obtain the main menu. With the cursor on “Calibrate,” press Enter (F4).

NOTE

If Hold was enabled in Section 5.6, the hold screen will appear. To activate hold, refer to Section 5.6, step 11.

Press Enter (F4).

4.Press Cont (F3). “Wait” flashes until the sensor is stabilized.

If the controller appears locked, the reading is not stable enough. Wait until the process readings are stable before starting the cali- bration.

Alternatively, increase the stability concentration or reduce the sta- bility time. See Section 5.11. Calibrating while readings are unsta- ble may substantially reduce accuracy.

5.Once the reading is stable, the screen at left appears. Sample the process liquid. Make a note of the reading before taking the sam- ple. Immediately determine ozone. Note the controller reading again. If the present reading (X) differs from the reading when the sample was taken (Y), calculate the value to enter (C) from the fol- lowing formula:

C = (X/Y) (A)

where A is the concentration of ozone measured in the grab sample.

Press Edit (F4). Use the arrow keys to change the concentration in the second line of the display to the desired value. Press Save (F4) to store the value.

6.Press Exit (F1) four times to return to the main display.

NOTE

If Hold was activated during calibration, “Hold Mode Activated” will continue to flash in the main display. Return the sensor to normal and deactivate Hold. Refer to Section 5.6, step 11.

7.During the calibration, the analyzer stores the measured current and calculates the sensitivity. Sensitivity is the sensor current in nA divided by the measured concentration. The sensitivity of the 499ACL-03 (monochloramine) sensor is 250-450 nA/ppm at 25°C.

To view the sensitivity from the main display, press any key to enter the main menu. Press the ê key once. Then press Enter (F4) to

display the diagnostic variables. The sensitivity is the third line on the screen. Note the units: nA is nanoamps, μA is microamps.

NOTE

 

During calibration, ERROR and WARNING messages may appear. If an ERROR message appears,

 

press Exit (F1) to leave and return to the previous screen. If a WARNING message appears, press Cont

 

(F3) to continue the calibration or press Abort (F1) to leave. Continuing the calibration after a warning

 

message appears may cause substantial errors in the subsequent measurement. Refer to Section 16.7

 

for assistance.

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Contents Amperometric Hart Analyzer/Controller Model 54eAEssential Instructions Page Model 54eA ANALYZER/CONTROLLER 13.0 10.011.0 12.0List of Figures Section TitleIii Features and Applications Section SpecificationsWeight/Shipping Weight 5 lb/6 lb 2 kg/2.5 kg Specifications GeneralPower Output Accuracy ± 0.05 mA AlarmsSpecifications Ozone Specifications OxygenSpecifications Free Chlorine Specifications Total Chlorine115/230 VAC, 50/60 Hz Power Ordering Information24 VDC Section Installation InstallationUnpacking and Inspection Pipe mounting Pipe and Wall Mounting DimensionsPanel mounting Panel Mounting DimensionsSection Wiring POWER, ALARM, and Output WiringGeneral 454EPH02 Sensor Wiring Wiring Model 499A oxygen, chlorine, and ozone sensorsGeneral 4054eA01 4054eA03 4054eA02 4054eA04 4054eA07 Display Alarm StatusSection Display and Operation General DescriptionProgram Settings List Section Software ConfigurationChoices Factory Settings Configure Choices Factory Settings Temperature compensation Section Menu Tree for the 54eA Controller Main Menu Main Alarm 2 setpoint Alarm setpointsRanging the Outputs MA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mASetpoint 1.000 ppm 4mA 0.000 ppm 20mA 10.00 ppm Alarm setpointsOutput setpoints Simulated testTest alarm 1 Open Simulated testsTest output Display ConfigureDisplay contrast Timeout On Temp units C Output 1 mA Output 2 mALanguage English Display left Display right Out Outputs Output 1 controlOutput Measurement Range 4-20 mA Dampen 0 sec Hold Last Value Ctrl mode NormalOutput 1 Setup Output 1 ControlUsing hold Hold setupAlarm Control Settings Changing Alarm ParametersAlways configure the control parameters Before making Changes in the alarm setupAlarm Low Setpoint 0.000 ppm Alarm 1 controlAlarm 1 setup Alarm 2 controlHigh Alarm Low AlarmFeed limit timer setup Alarm FaultFeed limit Disable Timeout 3600 secInterval timer setup Alarm 4 setup Feed limit timerInterval timer Timer Disable Timer Time activated Interval 24.0 hrPH comp Manual PH value 7.00 pH PH sensor EnablePH sensor Disable Using the 499ACL-01 sensorDiagnostics Off Glass imp lo 20 MΩAutocal Standard Operate iso 7.00 pH Sensor iso 7.00 pH Temp coeffTemp comp Manual Temp units C Temperature Compensation and Temperature UnitsTemp comp Auto Temp units CNoise Reduction 60 HzMain sensor cal Bar meas Auto Bar units mm HgBarometric Pressure Lock all Lock program Lock configNoise rejection Main sensor cal SecurityController Mode Priority Condition DefinitionsAction Definitions Introduction Section Calibration TemperatureTemperature Calibration Adjust temp + 025.1 CDissolved Oxygen Concentration Section Calibration Dissolved OxygenZeroing the Sensor Sensor must be in zero solutionCalibrating the Sensor in AIR Stabilizing . . . WaitSection Calibrating the Sensor Against a Standard Instrument Calibrate 8.32 ppmCalibrating Barometric Pressure Zero main sensor Adjust temperatureCalibrate main sensor StandardizeSensor Current as a Function of Free Chlorine Concentration Section Calibration Free Chlorine 499ACL-01Calibrate main sensor Full Scale Calibration Calibrate 1.100 ppmDual Slope Calibration Dual range calOutput trim Calibrate low pointCalibrate high point Low point 2.000 ppmIntroduction Section Calibration Free Chlorine 498CL-01Ppm 100ppm 000 ppm Section Calibration Free Chlorine 498CL-01 Section Calibration Total Chlorine This page intentionally left blank Sensor Current as a Function of Monochloramine Concentration Section Calibration MonochloraminePpm 100ppm Sensor Current as a Function of Ozone Concentration Section Calibration OzonePpm 100ppm PH at 25C Standards Nominal pH SectionAutomatic TWO-POINT Calibration Autocal buffer10.02 pH Calibrate point Pt 04.00pH 25CManual TWO-POINT Calibration Pt 4.00pH 25.0C 10.01 pHPt calibration Standardize pH pH slope Standardization ONE-POINT CalibrationPH slope 60.00 mV/pH Trimming the Outputs Section Calibration Current OutputsPID Control Code Section PID and TPC ControlProportional Gain Plus Integral Reset Control Loop Adjustment and TuningProcess Reaction Curve Method Process Reaction Curve Section Time Proportional Control TPC Mode Code Overview Section TroubleshootingTroubleshooting When a Fault Message is Showing Fault message Explanation See SectionPH low or high input voltage Temperature error low or highHigh input current Check sensor zeroFailure factory and Failure eeprom Troubleshooting When no Fault Message is Showing OxygenProblem See Section Sense line openPossible error warning during in-process calibration Zero current is too highZero reading Is unstable Sensor does not respond to changes in oxygen level Barometric pressure reading is too high or too lowProcess readings are erratic Readings driftZero current is unstable ProblemSensor can be calibrated, but the current is too low Chlorine readings are too low Sensor does not respond to changes in chlorine levelProblem See Section Sensor does not respond to changes in monochloramine level Readings are too low Troubleshooting When no Fault Message is Showing Ozone Ozone readings are too low Sensor does not respond to changes in ozone levelTroubleshooting When no Fault Message is Showing pH Controller will not accept manual slope Sensor does not respond to known pH changes100 101 Process pH readings are noisySensor Polarizing Voltage Resistance Expected current Troubleshooting not Related to Measurement ProblemsProblem Action Simulating Inputs Dissolved OxygenSimulate Chlorine and Ozone 103 Simulating Inputs Other Amperometric MeasurementsSimulating pH input when the preamplifier is in the sensor Voltage mV PH at 25C104 Simulating Temperature Simulating temperature105 106 Measuring Reference VoltageReplacement Parts Part Number Description Section MaintenanceGeneral Section Return of MaterialWarranty Specifications subject to change without notice