Emerson Process Management 53eA instruction manual Controller will not accept manual slope, 100

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MODEL 54eA

SECTION 16.0

 

TROUBLESHOOTING

16.9.2 Warning or error message during two-point calibration.

During standardization, the millivolt signal from the pH cell is increased or decreased until it agrees with the pH reading from a reference instrument. A unit change in pH requires an offset of about 59 mV. The controller limits the offset to ±1400 mV. If the standardization causes an offset greater than ±1400 mV, the analyzer will display the Calibration Error screen. The standardization will not be updated. Check the following:

A.Is the referee pH meter working and properly calibrated? Check the response of the referee sensor in buffers.

B.Is the process sensor working properly? Check the process sensor in buffers.

C.Is the sensor fully immersed in the process liquid? If the sensor is not completely submerged, it may be meas- uring the pH of the liquid film covering the glass bulb and reference element. The pH of this film may be dif- ferent from the pH of the bulk liquid.

D.Is the sensor fouled? The sensor measures the pH of the liquid adjacent to the glass bulb. If the sensor is heavily fouled, the pH of liquid trapped against the bulb may be different from the bulk liquid.

E.Has the sensor been exposed to poisoning agents (sulfides or cyanides) or has it been exposed to extreme temperature? Poisoning agents and high temperature can shift the reference voltage many hundred millivolts. To check the reference voltage, see Section 16.15.

16.9.3 Controller will not accept manual slope.

If the sensor slope is known from other sources, it can be entered directly into the controller. The controller will not accept a slope (at 25°) outside the range 45 to 60 mV/pH. If the user attempts to enter a slope less than 45 mV/pH, the controller will automatically change the entry to 45. If the user attempts to enter a slope greater than 60 mV/pH, the controller will change the entry to 60 mV/pH. See Section 16.9.1 for troubleshooting sensor slope problems.

16.9.4 Sensor does not respond to known pH changes.

A.Did the expected pH change really occur? If the process pH reading was not what was expected, check the performance of the sensor in buffers. Also, use a second pH meter to verify the change.

B.Is the sensor properly wired to the analyzer?

C.Is the glass bulb cracked or broken? Check the glass electrode impedance. See Section 16.1

D.Is the analyzer working properly. Check the analyzer by simulating the pH input.

16.9.5 Calibration was successful, but process pH is slightly different from expected value.

Differences between pH readings made with an on-line instrument and a laboratory or portable instrument are nor- mal. The on-line instrument is subject to process variables, for example ground potentials, stray voltages, and ori- entation effects that may not affect the laboratory or portable instrument. To make the process reading agree with a reference instrument, see Section 12.4.

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Contents Model 54eA Amperometric Hart Analyzer/ControllerEssential Instructions Page Model 54eA ANALYZER/CONTROLLER 12.0 10.011.0 13.0Section Title List of FiguresIii Section Specifications Features and ApplicationsOutput Accuracy ± 0.05 mA Alarms Specifications GeneralPower Weight/Shipping Weight 5 lb/6 lb 2 kg/2.5 kgSpecifications Total Chlorine Specifications OxygenSpecifications Free Chlorine Specifications OzoneOrdering Information 115/230 VAC, 50/60 Hz Power24 VDC Installation Section InstallationUnpacking and Inspection Pipe and Wall Mounting Dimensions Pipe mountingPanel Mounting Dimensions Panel mountingPOWER, ALARM, and Output Wiring Section WiringGeneral 454EPH02 Wiring Model 499A oxygen, chlorine, and ozone sensors Sensor WiringGeneral 4054eA01 4054eA03 4054eA02 4054eA04 4054eA07 General Description Alarm StatusSection Display and Operation DisplaySection Software Configuration Program Settings ListChoices Factory Settings Configure Choices Factory Settings Temperature compensation Section Menu Tree for the 54eA Controller Main Menu Main Alarm setpoints Alarm 2 setpointMA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mA Ranging the OutputsSimulated test Alarm setpointsOutput setpoints Setpoint 1.000 ppm 4mA 0.000 ppm 20mA 10.00 ppmSimulated tests Test alarm 1 OpenTest output Configure DisplayTemp units C Output 1 mA Output 2 mA Display contrast Timeout OnLanguage English Display left Display right Out Output 1 control OutputsOutput Measurement Output 1 Control Ctrl mode NormalOutput 1 Setup Range 4-20 mA Dampen 0 sec Hold Last ValueHold setup Using holdChanges in the alarm setup Changing Alarm ParametersAlways configure the control parameters Before making Alarm Control SettingsAlarm 2 control Alarm 1 controlAlarm 1 setup Alarm Low Setpoint 0.000 ppmLow Alarm High AlarmTimeout 3600 sec Alarm FaultFeed limit Disable Feed limit timer setupTimer Disable Timer Time activated Interval 24.0 hr Alarm 4 setup Feed limit timerInterval timer Interval timer setupUsing the 499ACL-01 sensor PH sensor EnablePH sensor Disable PH comp Manual PH value 7.00 pHGlass imp lo 20 MΩ Diagnostics OffAutocal Standard Temp coeff Operate iso 7.00 pH Sensor iso 7.00 pHTemp units C Temperature Compensation and Temperature UnitsTemp comp Auto Temp comp Manual Temp units C60 Hz Noise ReductionMain sensor cal Bar units mm Hg Bar meas AutoBarometric Pressure Security Lock program Lock configNoise rejection Main sensor cal Lock allCondition Definitions Controller Mode PriorityAction Definitions Section Calibration Temperature IntroductionAdjust temp + 025.1 C Temperature CalibrationSection Calibration Dissolved Oxygen Dissolved Oxygen ConcentrationSensor must be in zero solution Zeroing the SensorStabilizing . . . Wait Calibrating the Sensor in AIRSection Calibrate 8.32 ppm Calibrating the Sensor Against a Standard InstrumentStandardize Zero main sensor Adjust temperatureCalibrate main sensor Calibrating Barometric PressureSection Calibration Free Chlorine 499ACL-01 Sensor Current as a Function of Free Chlorine ConcentrationCalibrate main sensor Calibrate 1.100 ppm Full Scale CalibrationCalibrate low point Dual range calOutput trim Dual Slope CalibrationLow point 2.000 ppm Calibrate high pointSection Calibration Free Chlorine 498CL-01 IntroductionPpm 100ppm 000 ppm Section Calibration Free Chlorine 498CL-01 Section Calibration Total Chlorine This page intentionally left blank Section Calibration Monochloramine Sensor Current as a Function of Monochloramine ConcentrationPpm 100ppm Section Calibration Ozone Sensor Current as a Function of Ozone ConcentrationPpm 100ppm Section PH at 25C Standards Nominal pHAutocal buffer Automatic TWO-POINT Calibration10.02 pH Pt 04.00pH 25C Calibrate pointManual TWO-POINT Calibration 10.01 pH Pt 4.00pH 25.0CStandardization ONE-POINT Calibration Pt calibration Standardize pH pH slopePH slope 60.00 mV/pH Section Calibration Current Outputs Trimming the OutputsSection PID and TPC Control PID Control CodeControl Loop Adjustment and Tuning Proportional Gain Plus Integral ResetProcess Reaction Curve Method Process Reaction Curve Section Time Proportional Control TPC Mode Code Fault message Explanation See Section Section TroubleshootingTroubleshooting When a Fault Message is Showing OverviewCheck sensor zero Temperature error low or highHigh input current PH low or high input voltageSense line open Troubleshooting When no Fault Message is Showing OxygenProblem See Section Failure factory and Failure eepromZero current is too high Possible error warning during in-process calibrationZero reading Is unstable Readings drift Barometric pressure reading is too high or too lowProcess readings are erratic Sensor does not respond to changes in oxygen levelProblem Zero current is unstableSensor can be calibrated, but the current is too low Sensor does not respond to changes in chlorine level Chlorine readings are too lowProblem See Section Sensor does not respond to changes in monochloramine level Readings are too low Troubleshooting When no Fault Message is Showing Ozone Sensor does not respond to changes in ozone level Ozone readings are too lowTroubleshooting When no Fault Message is Showing pH Sensor does not respond to known pH changes Controller will not accept manual slope100 Process pH readings are noisy 101Simulating Inputs Dissolved Oxygen Troubleshooting not Related to Measurement ProblemsProblem Action Sensor Polarizing Voltage Resistance Expected currentSimulating Inputs Other Amperometric Measurements Simulate Chlorine and Ozone 103Voltage mV PH at 25C Simulating pH input when the preamplifier is in the sensor104 Simulating temperature Simulating Temperature105 Measuring Reference Voltage 106Section Maintenance Replacement Parts Part Number DescriptionSection Return of Material GeneralWarranty Specifications subject to change without notice