Emerson Process Management 53eA instruction manual Section, PH at 25C Standards Nominal pH

Page 79

MODEL 54eA

SECTION 13.0

 

CALIBRATION - pH

SECTION 13.0

CALIBRATION - pH

13.1 INTRODUCTION

A new pH sensor must be calibrated before use. Regular recalibration is also necessary.

A pH measurement cell (pH sensor and the solution to be measured) can be pictured as a battery with an extreme- ly high internal resistance. The voltage of the battery depends on the pH of the solution. The pH meter, which is basically a voltmeter with a very high input impedance, measures the cell voltage and calculates pH using a con- version factor. The actual value of the voltage-to-pH conversion factor depends on the sensitivity of the pH sens- ing element (and the temperature). The sensing element is a thin, glass membrane at the end of the sensor. As the glass membrane ages, the sensitivity drops. Regular recalibration corrects for the loss of sensitivity. pH cali- bration standards, also called buffers, are readily available.

Two-point calibration is standard. Both automatic calibration and manual calibration are available. Auto calibration avoids common pitfalls and reduces errors. Its use is recommended.

In automatic calibration the controller recognizes the buffer and uses temperature-corrected pH values in the cal- ibration. The table below lists the standard buffers the controller recognizes. The controller also recognizes sever- al technical buffers: Merck, Ingold, and DIN 19267. Temperature-pH data stored in the controller are valid between at least 0 and 60°C.

 

pH at 25°C

 

Standard(s)

 

 

 

Note 1: NIST is National Institute of Standards,

 

(nominal pH)

 

 

 

 

 

DIN is Deutsche Institute für Normung, JSI is

 

1.68

 

NIST, DIN 19266, JSI 8802, BSI (see note 1)

 

Japan Standards Institute, and BSI is British

 

Standards Institute.

 

3.56

 

NIST, BSI

 

 

 

 

 

 

 

Note 2: pH 7 buffer is not a standard buffer. It is

 

3.78

 

NIST

 

 

 

 

 

 

 

a popular commercial buffer in the United

 

4.01

 

NIST, DIN 19266, JSI 8802, BSI

 

 

 

States.

 

 

 

 

 

 

 

6.86

 

NIST, DIN 19266, JSI 8802, BSI

 

 

 

 

 

 

7.00

 

(see note 2)

 

 

 

 

 

 

7.41

 

NIST

 

 

 

 

 

 

9.18

 

NIST, DIN 19266, JSI 8802, BSI

 

 

 

 

 

 

10.01

 

NIST, JSI 8802, BSI

 

 

 

 

 

12.45

 

NIST, DIN 19266

 

 

 

 

 

During automatic calibration, the controller also measures

 

 

 

 

 

 

 

 

 

 

noise and drift and does not accept calibration data until

 

 

 

 

 

readings are stable. Calibration data will be accepted as soon

 

 

 

 

 

as the pH reading is constant to within the factory-set limits of

 

 

 

 

 

0.02 pH units for 10 seconds. The stability settings can be

 

 

 

 

 

changed. See Section 5.11.

 

 

 

 

 

In manual calibration, the controller still monitors readings for

 

 

 

 

 

stability; however, the buffer pH lookup feature is missing.

 

 

 

 

 

The user has to enter the correct pH at the temperature the

 

 

 

 

 

buffer is being used.

 

 

 

 

 

 

Once the controller completes the calibration, it calculates

 

 

 

 

 

the calibration slope and offset. The slope is reported as the

 

 

 

 

 

slope at 25°C. Figure 13-1 defines the terms.

 

 

 

 

 

The controller can also be standardized. Standardization is

 

 

 

 

 

 

FIGURE 13-1. Calibration Slope and Offset

 

the process of forcing the controller reading to match the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

reading from a second pH instrument. Standardization is

 

 

 

 

 

sometimes called a one-point calibration.

 

 

 

 

 

73

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Contents Amperometric Hart Analyzer/Controller Model 54eAEssential Instructions Page Model 54eA ANALYZER/CONTROLLER 13.0 10.011.0 12.0Section Title List of FiguresIii Features and Applications Section SpecificationsWeight/Shipping Weight 5 lb/6 lb 2 kg/2.5 kg Specifications GeneralPower Output Accuracy ± 0.05 mA AlarmsSpecifications Ozone Specifications OxygenSpecifications Free Chlorine Specifications Total ChlorineOrdering Information 115/230 VAC, 50/60 Hz Power24 VDC Installation Section InstallationUnpacking and Inspection Pipe mounting Pipe and Wall Mounting DimensionsPanel mounting Panel Mounting DimensionsPOWER, ALARM, and Output Wiring Section WiringGeneral 454EPH02 Wiring Model 499A oxygen, chlorine, and ozone sensors Sensor WiringGeneral 4054eA01 4054eA03 4054eA02 4054eA04 4054eA07 Display Alarm StatusSection Display and Operation General DescriptionProgram Settings List Section Software ConfigurationChoices Factory Settings Configure Choices Factory Settings Temperature compensation Section Menu Tree for the 54eA Controller Main Menu Main Alarm 2 setpoint Alarm setpointsRanging the Outputs MA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mASetpoint 1.000 ppm 4mA 0.000 ppm 20mA 10.00 ppm Alarm setpointsOutput setpoints Simulated testSimulated tests Test alarm 1 OpenTest output Display ConfigureTemp units C Output 1 mA Output 2 mA Display contrast Timeout OnLanguage English Display left Display right Out Output 1 control OutputsOutput Measurement Range 4-20 mA Dampen 0 sec Hold Last Value Ctrl mode NormalOutput 1 Setup Output 1 ControlUsing hold Hold setupAlarm Control Settings Changing Alarm ParametersAlways configure the control parameters Before making Changes in the alarm setupAlarm Low Setpoint 0.000 ppm Alarm 1 controlAlarm 1 setup Alarm 2 controlHigh Alarm Low AlarmFeed limit timer setup Alarm FaultFeed limit Disable Timeout 3600 secInterval timer setup Alarm 4 setup Feed limit timerInterval timer Timer Disable Timer Time activated Interval 24.0 hrPH comp Manual PH value 7.00 pH PH sensor EnablePH sensor Disable Using the 499ACL-01 sensorGlass imp lo 20 MΩ Diagnostics OffAutocal Standard Operate iso 7.00 pH Sensor iso 7.00 pH Temp coeffTemp comp Manual Temp units C Temperature Compensation and Temperature UnitsTemp comp Auto Temp units CNoise Reduction 60 HzMain sensor cal Bar units mm Hg Bar meas AutoBarometric Pressure Lock all Lock program Lock configNoise rejection Main sensor cal SecurityCondition Definitions Controller Mode PriorityAction Definitions Introduction Section Calibration TemperatureTemperature Calibration Adjust temp + 025.1 CDissolved Oxygen Concentration Section Calibration Dissolved OxygenZeroing the Sensor Sensor must be in zero solutionCalibrating the Sensor in AIR Stabilizing . . . WaitSection Calibrating the Sensor Against a Standard Instrument Calibrate 8.32 ppmCalibrating Barometric Pressure Zero main sensor Adjust temperatureCalibrate main sensor StandardizeSensor Current as a Function of Free Chlorine Concentration Section Calibration Free Chlorine 499ACL-01Calibrate main sensor Full Scale Calibration Calibrate 1.100 ppmDual Slope Calibration Dual range calOutput trim Calibrate low pointCalibrate high point Low point 2.000 ppmIntroduction Section Calibration Free Chlorine 498CL-01Ppm 100ppm 000 ppm Section Calibration Free Chlorine 498CL-01 Section Calibration Total Chlorine This page intentionally left blank Sensor Current as a Function of Monochloramine Concentration Section Calibration MonochloraminePpm 100ppm Sensor Current as a Function of Ozone Concentration Section Calibration OzonePpm 100ppm PH at 25C Standards Nominal pH SectionAutomatic TWO-POINT Calibration Autocal buffer10.02 pH Pt 04.00pH 25C Calibrate pointManual TWO-POINT Calibration Pt 4.00pH 25.0C 10.01 pHPt calibration Standardize pH pH slope Standardization ONE-POINT CalibrationPH slope 60.00 mV/pH Trimming the Outputs Section Calibration Current OutputsPID Control Code Section PID and TPC ControlControl Loop Adjustment and Tuning Proportional Gain Plus Integral ResetProcess Reaction Curve Method Process Reaction Curve Section Time Proportional Control TPC Mode Code Overview Section TroubleshootingTroubleshooting When a Fault Message is Showing Fault message Explanation See SectionPH low or high input voltage Temperature error low or highHigh input current Check sensor zeroFailure factory and Failure eeprom Troubleshooting When no Fault Message is Showing OxygenProblem See Section Sense line openZero current is too high Possible error warning during in-process calibrationZero reading Is unstable Sensor does not respond to changes in oxygen level Barometric pressure reading is too high or too lowProcess readings are erratic Readings driftZero current is unstable ProblemSensor can be calibrated, but the current is too low Chlorine readings are too low Sensor does not respond to changes in chlorine levelProblem See Section Sensor does not respond to changes in monochloramine level Readings are too low Troubleshooting When no Fault Message is Showing Ozone Ozone readings are too low Sensor does not respond to changes in ozone levelTroubleshooting When no Fault Message is Showing pH Sensor does not respond to known pH changes Controller will not accept manual slope100 101 Process pH readings are noisySensor Polarizing Voltage Resistance Expected current Troubleshooting not Related to Measurement ProblemsProblem Action Simulating Inputs Dissolved OxygenSimulate Chlorine and Ozone 103 Simulating Inputs Other Amperometric MeasurementsVoltage mV PH at 25C Simulating pH input when the preamplifier is in the sensor104 Simulating temperature Simulating Temperature105 106 Measuring Reference VoltageReplacement Parts Part Number Description Section MaintenanceGeneral Section Return of MaterialWarranty Specifications subject to change without notice