Emerson Process Management
53eA
instruction manual
Section Calibration Total Chlorine
Troubleshooting
Specifications
Install
Alarm Status
Alarm Fault
Interval timer
Section Wiring
Warranty
Dimension
Maintenance
Page 71
MODEL 54eA
SECTION 10.0
CALIBRATION - TOTAL CHLORINE
SECTION 10.0
CALIBRATION - TOTAL CHLORINE
See TCL manual for calibration procedure.
65
Page 70
Page 72
Image 71
Page 70
Page 72
Contents
Amperometric Hart Analyzer/Controller
Model 54eA
Essential Instructions
Page
Model 54eA ANALYZER/CONTROLLER
13.0
10.0
11.0
12.0
Iii
List of Figures
Section Title
Features and Applications
Section Specifications
Weight/Shipping Weight 5 lb/6 lb 2 kg/2.5 kg
Specifications General
Power
Output Accuracy ± 0.05 mA Alarms
Specifications Ozone
Specifications Oxygen
Specifications Free Chlorine
Specifications Total Chlorine
24 VDC
115/230 VAC, 50/60 Hz Power
Ordering Information
Unpacking and Inspection
Section Installation
Installation
Pipe mounting
Pipe and Wall Mounting Dimensions
Panel mounting
Panel Mounting Dimensions
General
Section Wiring
POWER, ALARM, and Output Wiring
454EPH02
General
Sensor Wiring
Wiring Model 499A oxygen, chlorine, and ozone sensors
4054eA01
4054eA03
4054eA02
4054eA04
4054eA07
Display
Alarm Status
Section Display and Operation
General Description
Program Settings List
Section Software Configuration
Choices Factory Settings Configure
Choices Factory Settings
Temperature compensation Section
Menu Tree for the 54eA Controller
Main Menu
Main
Alarm 2 setpoint
Alarm setpoints
Ranging the Outputs
MA 0.00 ppm 20 mA 20.00 ppm Output 1 12.00 mA
Setpoint 1.000 ppm 4mA 0.000 ppm 20mA 10.00 ppm
Alarm setpoints
Output setpoints
Simulated test
Test output
Test alarm 1 Open
Simulated tests
Display
Configure
Language English Display left Display right Out
Display contrast Timeout On
Temp units C Output 1 mA Output 2 mA
Output Measurement
Outputs
Output 1 control
Range 4-20 mA Dampen 0 sec Hold Last Value
Ctrl mode Normal
Output 1 Setup
Output 1 Control
Using hold
Hold setup
Alarm Control Settings
Changing Alarm Parameters
Always configure the control parameters Before making
Changes in the alarm setup
Alarm Low Setpoint 0.000 ppm
Alarm 1 control
Alarm 1 setup
Alarm 2 control
High Alarm
Low Alarm
Feed limit timer setup
Alarm Fault
Feed limit Disable
Timeout 3600 sec
Interval timer setup
Alarm 4 setup Feed limit timer
Interval timer
Timer Disable Timer Time activated Interval 24.0 hr
PH comp Manual PH value 7.00 pH
PH sensor Enable
PH sensor Disable
Using the 499ACL-01 sensor
Autocal Standard
Diagnostics Off
Glass imp lo 20 MΩ
Operate iso 7.00 pH Sensor iso 7.00 pH
Temp coeff
Temp comp Manual Temp units C
Temperature Compensation and Temperature Units
Temp comp Auto
Temp units C
Noise Reduction
60 Hz
Main sensor cal
Barometric Pressure
Bar meas Auto
Bar units mm Hg
Lock all
Lock program Lock config
Noise rejection Main sensor cal
Security
Action Definitions
Controller Mode Priority
Condition Definitions
Introduction
Section Calibration Temperature
Temperature Calibration
Adjust temp + 025.1 C
Dissolved Oxygen Concentration
Section Calibration Dissolved Oxygen
Zeroing the Sensor
Sensor must be in zero solution
Calibrating the Sensor in AIR
Stabilizing . . . Wait
Section
Calibrating the Sensor Against a Standard Instrument
Calibrate 8.32 ppm
Calibrating Barometric Pressure
Zero main sensor Adjust temperature
Calibrate main sensor
Standardize
Sensor Current as a Function of Free Chlorine Concentration
Section Calibration Free Chlorine 499ACL-01
Calibrate main sensor
Full Scale Calibration
Calibrate 1.100 ppm
Dual Slope Calibration
Dual range cal
Output trim
Calibrate low point
Calibrate high point
Low point 2.000 ppm
Introduction
Section Calibration Free Chlorine 498CL-01
Ppm
100ppm
000 ppm
Section Calibration Free Chlorine 498CL-01
Section Calibration Total Chlorine
This page intentionally left blank
Sensor Current as a Function of Monochloramine Concentration
Section Calibration Monochloramine
Ppm
100ppm
Sensor Current as a Function of Ozone Concentration
Section Calibration Ozone
Ppm
100ppm
PH at 25C Standards Nominal pH
Section
Automatic TWO-POINT Calibration
Autocal buffer
10.02 pH
Manual TWO-POINT Calibration
Calibrate point
Pt 04.00pH 25C
Pt 4.00pH 25.0C
10.01 pH
Pt calibration Standardize pH pH slope
Standardization ONE-POINT Calibration
PH slope 60.00 mV/pH
Trimming the Outputs
Section Calibration Current Outputs
PID Control Code
Section PID and TPC Control
Process Reaction Curve Method
Proportional Gain Plus Integral Reset
Control Loop Adjustment and Tuning
Process Reaction Curve
Section
Time Proportional Control TPC Mode Code
Overview
Section Troubleshooting
Troubleshooting When a Fault Message is Showing
Fault message Explanation See Section
PH low or high input voltage
Temperature error low or high
High input current
Check sensor zero
Failure factory and Failure eeprom
Troubleshooting When no Fault Message is Showing Oxygen
Problem See Section
Sense line open
Zero reading Is unstable
Possible error warning during in-process calibration
Zero current is too high
Sensor does not respond to changes in oxygen level
Barometric pressure reading is too high or too low
Process readings are erratic
Readings drift
Zero current is unstable
Problem
Sensor can be calibrated, but the current is too low
Chlorine readings are too low
Sensor does not respond to changes in chlorine level
Problem See Section
Sensor does not respond to changes in monochloramine level
Readings are too low
Troubleshooting When no Fault Message is Showing Ozone
Ozone readings are too low
Sensor does not respond to changes in ozone level
Troubleshooting When no Fault Message is Showing pH
100
Controller will not accept manual slope
Sensor does not respond to known pH changes
101
Process pH readings are noisy
Sensor Polarizing Voltage Resistance Expected current
Troubleshooting not Related to Measurement Problems
Problem Action
Simulating Inputs Dissolved Oxygen
Simulate Chlorine and Ozone 103
Simulating Inputs Other Amperometric Measurements
104
Simulating pH input when the preamplifier is in the sensor
Voltage mV PH at 25C
105
Simulating Temperature
Simulating temperature
106
Measuring Reference Voltage
Replacement Parts Part Number Description
Section Maintenance
General
Section Return of Material
Warranty
Specifications subject to change without notice
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