IGENERAL
1.0Starters shall be designed and manufactured in accordance with Carrier Engineering requirement Z-375.
1.1All ®eld-supplied conductors and devices, ®eld-installation wir- ing, and termination of conductors and devices must be in com- pliance with all applicable codes and job speci®cations.
1.2The routing of ®eld-installed conduit and conductors and the location of ®eld-installed devices must not interfere with equip- ment access of the reading, adjusting, or servicing of any component.
1.3Equipment installation and all starting and control devices must comply with details in equipment submittal drawings and literature.
1.4Contacts and switches are shown in the position they would assume with the circuit deenergized and the chiller shut down.
1.5WARNING: Do not use aluminum conductors.
1.6Installer is responsible for any damage caused by improper wiring between starter and chiller.
IIPOWER WIRING TO STARTER
2.0Provide a means of disconnecting power to the starter.
2.1Power conductor rating must meet minimum unit nameplate voltage and compressor motor RLA (rated load amps). When
3 conductors are used:
Minimum ampacity per conductor = 1.25 x compressor RLA.
When 6 conductors are used:
Minimum ampacity per conductor = 0.721 x compressor RLA.
2.2Lug adapters may be required if installation conditions dic- tate that conductors be sized beyond the minimum ampacity required. Contact starter supplier for lug information.
2.3Compressor motor and controls must be grounded by using equipment grounding lugs provided inside starter enclosure.
IIICONTROL WIRING
3.0Field supplied control conductors to be at least 18 AWG (American Wire Gage) or larger.
3.1Chilled water and condenser water ¯ow switch contacts, op- tional remote start device contacts, and optional spare safety device contacts must have 24 vdc rating. Maximum current is 60 mA; nominal current is 10 mA. Switches with gold plated bifurcated contacts are recommended.
3.2Remove jumper wire between 12A and 12B before connect- ing auxiliary safeties between these terminals.
3.3Pilot relays can control cooler and condenser pump and tower fan motor contactor coil loads rated up to 10 amps at 115 vac or up to 3 amps at 600 vac. Control wiring required for Carrier to start pumps and tower fan motors must be provided to as- sure chiller protection. If primary pump and tower motor con- trol is by other means, also provide a parallel means for con- trol by Carrier. Do not use starter control transformer as the power source for pilot relay loads.
3.4Do not route control wiring carrying 30 v or less within a conduit which has wires carrying 50 v or higher or alongside wires car- rying 50 v or higher.
3.5Voltage selector switch in chiller power panel is factory set for 115 v control and oil heater power source. The 230 v position is not used. If switch is set to 230 v position, oil heater will not operate.
3.6Control wiring cables between starter and power panel must be shielded with minimum rating of 600 v, 80 C. Ground shield at starter. Starter Management Module (SMM) communication cable must be separate.
3.7If optional oil pump circuit breaker is not supplied within the starter enclosure as shown, it must be located within sight of the chiller with wiring routed to suit.
3.8Voltage to terminals LL1 and LL2 comes from a control trans- former in a starter built to Carrier speci®cations. Do not connect an outside source of control power to the compressor motor starter (terminals LL1 and LL2). An outside power source will produce dangerous voltage at the line side of the starter, because sup- plying voltage at the transformer secondary terminals produces input level voltage at the transformer primary terminals.
4.0Medium voltage (over 600 volts) compressor motors have 3 ter- minal connections (lead hooks). Use suitable splice connectors and insulation for high voltage alternating current cable termi- nations (these items are not supplied by Carrier). Compressor motor starter must have nameplate stamped to conform with Carrier requirement Z-375.
4.1Power conductor rating must meet minimum unit nameplate volt- age and compressor motor RLA. (Conductor as de®ned below may be a single lead or multiple smaller ampacity leads in par- allel for the purpose of carrying the equivalent or higher current of a single larger lead.)
When (3) conductors are used:
Minimum ampacity per conductor = 1.25 × compressor RLA.
4.2When more than one conduit is used to run conductors form starter to compressor motor terminal box, an equal number of leads from each phase (conductor) must be in each conduit to prevent ex- cessive heating (e.g., conductors to motor terminals 1, 2 and 3 in one conduit, and those to 1, 2 and 3 in another.)
4.3Compressor motor power connections can be made through top, top rear, or sides of compressor motor terminal box using holes cut by contractor to suit conduit. Flexible conduit should be used for the last few feet to the terminal box for unit vibration isolation. Use of stress cones may require an oversize (special) motor ter- minal box (not supplied by Carrier).
4.4Compressor motor frame to be grounded in accordance with the National Electrical Code (NFPA-70) and applicable codes. Means for grounding compressor motor is 2 ground pads, 1 each lo- cated near each motor foot opposite the shaft end.
4.5Do not allow motor terminals to support weight of wire cables. Use cable supports and strain reliefs as required.