If any of these requirements are not met, the PIC aborts the start and displays the applicable pre-start mode of failure on the LID default screen. A pre-start failure does not ad- vance the STARTS IN 12 HOURS counter (STATUS01 screen). Any failure after the 1CR relay has energized causes a safety shutdown, advances the STARTS IN 12 HOURS counter by one, and displays the applicable shutdown status on the LID display.
Shutdown Sequence Ð The chiller shuts down if any of the following occurs:
·the STOP button on the control panel is pressed for at least one second. The alarm light blinks once to con®rm the stop command.
·a recycle condition is present (see Chilled Water Recycle Mode section).
·the OCCUPIED ? parameter on the STATUS01 screen reads NO; that is, the chiller is not scheduled to run at the cur- rent time and date.
·the remote contact opens.
·the CHILLER START/STOP status is overridden to STOP from the CCN network or the LID.
When a stop signal occurs, the shutdown sequence ®rst stops the compressor by deactivating the start relay. A status message, SHUTDOWN IN PROGRESS, COMPRESSOR DEENERGIZED, displays. The guide vanes are then brought to the closed position. The oil pump relay and the chilled water/brine pump relay are shut down 60 seconds after the compressor stops. The condenser water pump shuts down when the condenser refrigerant temperature is less than the condenser pressure override minus 5 psi (34 kPa) or is less than or equal to the entering condenser water temperature plus 3° F (2° C). The stop-to-start timer now begins to count down. If the value of the start-to-start timer is still greater than the value of the start-to-stop timer, then the start-to- start time is displayed on the LID.
There are certain conditions during shutdown that can change this sequence:
·if the COMPRESSOR MOTOR LOAD (STATUS01 screen) is greater than 10% after shutdown or the starter contacts remain energized, the oil pump and chilled water pump remain energized and the alarm is displayed
·if the ENTERING CONDENSER WATER (STATUS01 screen) temperature is greater than 115 F (46 C) at shutdown, the condenser pump is deenergized after the 1CR compressor start relay
·if the chiller shuts down due to low refrigerant tempera- ture, the chilled water pump keeps running until the LEAV- ING CHILLED WATER temperature is greater than the WATER/BRINE CONTROL POINT plus 5° F (3° C).
Automatic Soft Stop Amps Threshold Ð The au- tomatic soft stop amps threshold is an operator con®gured value that closes the guide vanes of the compressor auto- matically when a non-recycle,non-alarm stop signal occurs before the compressor motor is deenergized.
If the STOP button on the control panel is pressed, the guide vanes close to a preset amperage percent or until the guide vane is less than 2% open. The compressor then shuts off.
If the chiller enters an alarm state or if the compressor enters a RECYCLE mode, the compressor is deenergized immediately.
To activate the automatic soft stop amps threshold, access the SERVICE1 screen. Set the SOFT STOP AMPS THRESH- OLD parameter value to the percent of amps at which the motor will shut down. The default setting is 100% amps (no soft stop).
When the automatic soft stop amps threshold is being ap- plied, a status message, SHUTDOWN IN PROGRESS, COM- PRESSOR UNLOADING, displays.
Chilled Water Recycle Mode Ð When the compres- sor is running under light load conditions, the chiller may cycle off and wait until the load increases to restart again. This cycling is normal and is known as recycle. A recycle shutdown is initiated when any of the following occurs:
·when the chiller is operating under the control of the leav- ing chilled water temperature (that is, when the ECW CON- TROL OPTION on the CONFIG screen is disabled), the difference between the LEAVING CHILLED WATER tem- perature and ENTERING CHILLED WATER temperature is less than the RECYCLE SHUTDOWN DELTA T (found in the SERVICE1 table) and the LEAVING CHILLED WA- TER TEMP is below the WATER/BRINE CONTROL POINT, and the WATER/BRINE CONTROL POINT has not in- creased in the last 5 minutes
·when the chiller is operating under the control of the en- tering chilled water temperature (that is, the ECW CON- TROL OPTION is enabled), the difference between the ENTERING CHILLED WATER temperature and the LEAV- ING CHILLED WATER temperature is less than the RECYCLE SHUTDOWN DELTA T (found in the SERV- ICE1 table) and the ENTERING CHILLED WATER tem- perature is below the WATER/BRINE CONTROL POINT, and the WATER/BRINE CONTROL POINT has not in- creased in the last 5 minutes
·when the LEAVING CHILLED WATER temperature is within 3° F (2° C) of the BRINE REFRIG TRIPPOINT. (See the SERVICE1 screen.)
When the chiller is in RECYCLE mode, the chilled water pump relay remains energized so that the chilled water tem- perature can be monitored for increasing load. The recycle control uses the RECYCLE RESTART DELTA T value to check when the compressor should be restarted. This is an operator-con®gured value that defaults to 5° F (3° C). The value can be viewed/modi®ed on the SERVICE1 screen. The compressor restarts when:
·the chiller is operating under leaving chilled water tem- perature control and the LEAVING CHILLED WATER temperature is greater than the WATER/BRINE CON- TROL POINT plus the RECYCLE RESTART DELTA T; or
·the chiller is operating under entering chilled water tem- perature control and the ENTERING CHILLED WATER temperature is greater than the WATER/BRINE CON- TROL POINT plus the RECYCLE RESTART DELTA T.
Once these conditions are met, the compressor initiates a start-up, with a normal start-up sequence.
An alert condition may be generated if 5 or more recycles occur in less than 4 hours. Because excessive recycling can reduce chiller life, compressor recycling caused by ex- tremely low loads should be reduced. To accomplish this, use the time schedule to shut the chiller down during periods of known low load operation or increase the chiller load by running the fan systems. If the hot gas bypass is installed, adjust the values to ensure that hot gas is energized during light load conditions. Increase the RECYCLE RESTART DELTA T value on the SERVICE1 screen to lengthen the time be- tween restarts.
The chiller should not be operated below design mini- mum load without a hot gas bypass installed on the chiller.