Carrier 17EX specifications Alignment Formula

Page 73

If the larger opening remains the same but changes from side to side, the shafts are in perfect alignment. The change in opening is due entirely to coupling runout, as above, or to a burr or other damage to the coupling face.

If the larger opening remains the same, and remains on the same side, the amount is entirely shaft (net) misalignment.

If the larger opening remains on the same side but changes amount, misalignment and runout are present. Add the two amounts and then divide by two to get the actual or net misalignment.

If the larger opening changes amount and also changes from side to side, subtract the smaller amount from the larger and divide by two to obtain the net misalignment.

Adjustment Ð Having obtained the net misalignment, the amount by which the equipment must be moved can now be calculated.

To determine:

SÐ amount of movement (in plan) or the thickness of shim (in elevation) required.

Obtain:

DÐ coupling face diameter in inches (or indicator but- ton circle)

LÐ distance between front and rear holddown bolts (inches)

MÐ net misalignment in inches

And:

Divide L, the bolt distance, by D, the coupling diameter. Multiply the result by M, the net misalignment.

S =

L

× M

D

 

 

Example: Face diameter 5 in. (D). Distance between front and rear holddown bolts 30 in. (L). Net misalign- ment in elevation .012 in. (M).

30 divided by 5 is 6

6 multiplied by .012 is .072 in. S = .072 in.

If the larger opening between coupling faces is at the top, place .072 in. of shim under each rear foot or remove

.072 in. from the front footings to bring the couplings into angular alignment in elevation.

Tighten the holddown bolts and recheck the net misalignment.

The height of the shaft above the footings and the dis- tance the shaft extends beyond the equipment will not affect the calculations.

Determine the angular adjustment in plan by the same method of calculation. At this point, however, the procedure should include a correction for the change in coupling gap which always occurs in adjusting angular alignment (Fig. 40). By selecting the proper pivot point (see Fig. 41), the coupling gap can be kept at the dimension speci®ed in the job data.

1.Pivot on the front bolt at the closed side of the couplings to shorten the gap; pivot on the front bolt at the open side to lengthen it. It may sometimes be advantageous to pivot half the required amount on one front footing and half on the other.

2.Place a dial indicator against the rear foot as indicated in Fig. 41.

3.Place a screw jack on the other rear foot to move the equip- ment towards the indicator.

SÐ Thickness of Shim Required L Ð Distance Between Front and

Rear Holddown Bolt in Inches D Ð Diameter of Coupling in Inches M Ð Net Misalignment in Inches

Fig. 40 Ð Alignment Formula

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Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents OCCPC01S Input Service Congurations Piping Check Relief Devices Inspect WiringCoupling Maintenance Motor Maintenance Inspect Water PipingContents Abbreviations Introduction17EX Chiller Familiarization Certified PerformanceTypical 17EX Chiller Components Lubrication Cycle OIL Cooling CycleRefrigeration, Cycle Starters17EX Compressor Lubrication Cycle Denitions ControlsMajor PIC Components Panel Locations Temperature Sensors See Fig Pressure TransducersPIC Component Panel Location Processor Sensor Input/Output Module Control Center17EX Controls and Sensor Locations PIC LIDPsio GRD Equip GND ÐTewac PROCESSOR/SENSOR INPUT/OUTPUT Module Psio LID Operation and Menus FigGeneral LID Service Screen Override Operations YES or no , on or OFF , etc. to select the desired state17EX LID Menu Structure Default ScreenAlarm History Service TableEquipment Configuration Control TestCarrier Comfort Network CCNHgbp Ð Hot Gas Bypass LIDChwr SetpointChws HgbpLID Display Data Description Range Units Reference Point Name Alarm HistoryExample 1 Ð STATUS01 Display Screen Menu Status SelectExample 3 Ð STATUS03 Display Screen Example 2 Ð STATUS02 Display ScreenMenu Status Example 5 Ð Setpoint Display Screen Example 4 Ð STATUS04 Display ScreenMenu ECW Control Option Example 6 Ð Configuration Config Display ScreenICE Build Termination LAG =2, Standby =3 Example 7 Ð LEAD/LAG Configuration Display ScreenExample 8 Ð SERVICE1 Display Screen Spare Alert Enable Example 9 Ð SERVICE2 Display ScreenExample 10 Ð SERVICE3 Display Screen Menu ServiceExample 12 Ð Maintenance MAINT02 Display Screen Example 11 Ð Maintenance MAINT01 Display ScreenDischarge Temperature Bearing TemperatureExample 14 Ð Maintenance MAINT04 Display Screen Example 13 Ð Maintenance MAINT03 Display ScreenDescription RANGE/STATUS Units Reference Point Name PIC System Functions Page Protective Safety Limits and Control Settings Capacity Overrides Page Page ECW Cent Capacity ICE Build Setpoint Example of Attach to Network Device Screen Example of Holiday Period Screen To Access the Service ScreensRecycle Sequence Fig START-UP/SHUTDOWNPage Job Data Required Before Initial START-UPEquipment Required MotorPage 17EX Leak Test Procedures Ð HFC-134a Pressure Ð Temperature C Ð HFC-134a Pressure Ð Temperature FTemperature F Temperature CDehydration Cold Trap Check Optional Pumpout Compressor Water Pip Inspect Wiring900 500 901 7000 1000 7001-14500 2500 Recommended Motor Fastener Tightening Torques External Gear Pre-Start ChecksExternal Gear Lubrication System Mechanical Starters Check StarterSOLID-STATE Starters Input the Design Set Points Ð To modify the set Set Up Chiller Control CongurationInput the Local Occupied Schedule OCCPC01S Surge Limiting or Change the LID Configuration if NecessaryT1/P1 Full Load Points T2/P2 Increase P1 by Decrease P1 by Load Surge Prevention Occurs TOO Soon Occurs TOO Late50% Initial START-UP Charge Refrigerant into ChillerControl Test Menu Functions Tests to be Devices Tested PerformedCheck Motor Rotation Dry Run to Test Start-Up SequenceInitial Motor START-UP Page Flange Nut Tightening Torques Low Speed Couplings Only Check Oil Pressure and Compressor Stop Calibrate Motor Current Demand SettingTo Prevent Accidental Start-Up Ð The PIC can be General RecommendationsOperator Duties Operating InstructionsStarting the Chiller Stopping the ChillerOperating the Optional Pumpout Compressor Pumpout and Refrigerant Transfer ProceduresPlant Chiller Serial No Chiller Model No Refrigerant Type Rear View Valve Condition RLAReturn Chiller to Normal Operating Conditions General MaintenanceChecking Guide Vane Linkage Ð Refer to Fig Contact Seal Maintenance Refer to ÐContact Seal Page Checking Preliminary Alignment Chiller AlignmentMeasuring Angular Misalignment Elevation Alignment Formula HOT Alignment Check Adjusting Angular Misalignment in PlanDoweling Correcting Parallel MisalignmentScheduled Maintenance Weekly MaintenanceCheck Safety and Operating Controls Monthly Changing the Oil Filters17EX Chiller Oil Specications Compressor OILPumpout Typical Float Valve Arrangement Sleeve Bearings Page Motor Riggings Inspect the Heat Exchanger Tubes Controls for Optional Pumpout Compressor Troubleshooting GuidePage MAINT02 MAINT01MAINT03 MAINT04Oilpd 1CR AUXOilt PICAutorestart in Progress Starts Limit ExceededOperation FaultPotential FREEZE-UP Failure to StopRunning Ð Demand Limited Running Ð Temp ControlChiller Protect Limit Faults LOW OIL Pressure Sensor Fault AlertAlert Autorestart PendingDESCRIPTION/MALFUNCTION Probable CAUSE/REMEDY Problem External Gear Troubleshooting GuidePossible Cause Ð Item NO.s Possible Cause ActionTemperature Voltage Resistance Drop Ð Thermistor Temperature F vs Resistance/Voltage DropTemperature Voltage Resistance Drop Ð Thermistor Temperature C vs Resistance/Voltage DropControl Modules Module SwitchModule Address Input Options ModuleStarter Management Module SMM Fig Processor/Sensor Input/Output Module Psio FigGRD Switch Setting Options Module Installation of NEW Psio ModuleFour-In/Two-Out Module Fig Options Module4-In/2-Out Module Physical Data and Wiring SchematicsWeight Vessel SIZE² Additional Cooler WeightsCondenser Total Weight Condenser Charge 100Compressor Weight and Elbow Weight Additional Condenser WeightsDrive Component Weights 101Ð Total Motor Weight, SI kg Ð Total Motor Weight, English lb102 NIH Waterbox Cover Weights Marine Waterbox Cover WeightsApproximate Refrigerant HCFC-134a Charge 103Relief Valve Locations and Data Auxiliary Systems, Electrical Data104 105 Compressor Fits and ClearancesClearance Type Description 106Measure 107 Tabulation Ð Impeller Clearances Open-Drive Compressors17FX 108 Temp 109Press Tewac110 111 112 General 113GND Ð Ground 114T1-T4 Terminal StripIndex Index Index Index Index Copyright 1997 Carrier Corporation

17EX specifications

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