Carrier 17EX specifications Adjusting Angular Misalignment in Plan, HOT Alignment Check

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4.Loosen all holddown bolts except the pivot bolt. Turn the screw jack until the rear end of the equipment moves against the indicator by the desired amount.

5.Tighten the holddown bolts and recheck the indicator. If the reading has changed, loosen the three bolts and re- adjust. It may be necessary to over or undershoot the de- sired reading to allow for the effect of bolt tightening.

Fig. 41 Ð Adjusting Angular Misalignment in Plan

Correcting Parallel Misalignment

Preparation Ð Attach the dial indicator to one shaft or cou- pling hub and place the indicator button on the outside di- ameter of the other hub. The reach of the dial from one hub to the other should be parallel to the shafts, and the dial but- ton shaft should point directly through the center of the shaft on which it rests. Compress the plunger to about mid- position and set the dial at zero.

Check the tightness of the dial button and the indicator linkage by rotating the shaft to which the indicator is at- tached 360 degrees. The dial should return to zero. Check for repeatability.

Check for runout by rotating the hub on which the dial button rests 180 degrees. If the runout exceeds .001 total in- dicator reading, the hub should be removed and the shaft checked. Shaft runout must not exceed .001 TIR.

The effect of hub runout can be eliminated by locating a position on the half coupling where two readings 180 de- grees apart read zero. Rotate the coupling so that one zero point is at the top and the other at the bottom when checking for misalignment in elevation. Place the zero points side to side in a similar manner when checking for misalignment in plan.

Measurement Ð With dial set at zero in the top position, rotate the shaft to which the indicator is attached 180 de- grees. If the dial reading is plus, the shaft on which the but- ton rests is low. If the reading is minus, the shaft on which the button rests is high.

Never accept a single reading. Look for repeatability. Ro- tate the shaft several times to see if the reading remains the same. It is good practice to reverse the procedure and read from zero at the bottom.

Always rotate the shafts in the same direction when tak- ing readings. Backlash in the coupling teeth could cause some differences.

Adjustment Ð Divide the total indicator reading by two to obtain the exact amount of shaft offset. As illustrated in Fig. 42, the indicator will read the total of A plus B but the required shaft adjustment is only half of this as indicated by C.

Add or remove identical amounts of shims at all footings to bring the shaft to the proper elevation. Tighten all the hold- down bolts and recheck the readings. Parallel alignment must be within .002 TIR.

To correct parallel misalignment in plan, use a screw jack and dial indicator as shown in Fig. 42. With a front hold- down bolt as the pivot, move the rear of the equipment over. Then, with the rear holddown bolt on the same side acting as the pivot, move the front end of the equipment over by the same amount.

FINAL ALIGNMENT Ð The procedures and tolerance re- quirements for ®nal alignment are the same as those de- scribed in the Near Final Alignment section. Final alignment is performed just prior to grouting and chiller hot check. All piping, including water and steam, must be completed, but the water and refrigerant charges need not be in place.

HOT ALIGNMENT CHECK

General Ð When all chiller components have reached op- erating temperature (after running near full load for from 4 to 8 hours), a hot alignment check must be made. Hot align- ment check may be made with couplings assembled or disassembled.

Disassembled Couplings

1.Shut down chiller.

2.With chiller hot, quickly disassemble couplings.

3.Check angular and parallel alignment in plan and eleva- tion as described in the Near Final Adjustment section. Record the indicator readings (see page CL-12) and make necessary adjustments to bring alignment within .002 in. TIR and .00033 inches per in. of coupling face traverse (or in. of indicator swing). Follow procedures described in the Near Final Alignment section.

4.Reinstall couplings and run chiller until it again reaches operating temperature.

5.Repeat steps 1 through 4 until alignment remains within speci®ed tolerances.

Assembled Couplings Ð If there is room on the shaft be- tween coupling and component to clamp a sturdy bracket, the arrangement illustrated in Fig. 43 may be used. The clamps must have room to rotate with the shaft.

This method is quicker because the couplings do not have to be disassembled. In addition, eccentricity or coupling face runout are not problems since both shafts rotate together.

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Contents Start-Up, Operation, and Maintenance Instructions Safety ConsiderationsContents Coupling Maintenance Motor Maintenance Piping Check Relief Devices Inspect WiringOCCPC01S Input Service Congurations Inspect Water PipingContents 17EX Chiller Familiarization IntroductionAbbreviations Performance CertifiedTypical 17EX Chiller Components OIL Cooling Cycle Lubrication CycleStarters Refrigeration, Cycle17EX Compressor Lubrication Cycle Controls DenitionsPIC Component Panel Location Temperature Sensors See Fig Pressure TransducersMajor PIC Components Panel Locations Processor Sensor Input/Output Module Control Center17EX Controls and Sensor Locations Psio LIDPIC Tewac Equip GND ÐGRD General LID Operation and Menus FigPROCESSOR/SENSOR INPUT/OUTPUT Module Psio LID Service Screen YES or no , on or OFF , etc. to select the desired state Override OperationsDefault Screen 17EX LID Menu StructureEquipment Configuration Service TableAlarm History Control TestHgbp Ð Hot Gas Bypass CCNCarrier Comfort Network LIDChws SetpointChwr HgbpExample 1 Ð STATUS01 Display Screen Description Range Units Reference Point Name Alarm HistoryLID Display Data Menu Status SelectMenu Status Example 2 Ð STATUS02 Display ScreenExample 3 Ð STATUS03 Display Screen Menu Example 4 Ð STATUS04 Display ScreenExample 5 Ð Setpoint Display Screen ICE Build Termination Example 6 Ð Configuration Config Display ScreenECW Control Option Example 7 Ð LEAD/LAG Configuration Display Screen LAG =2, Standby =3Example 8 Ð SERVICE1 Display Screen Example 10 Ð SERVICE3 Display Screen Example 9 Ð SERVICE2 Display ScreenSpare Alert Enable Menu ServiceDischarge Temperature Example 11 Ð Maintenance MAINT01 Display ScreenExample 12 Ð Maintenance MAINT02 Display Screen Bearing TemperatureDescription RANGE/STATUS Units Reference Point Name Example 13 Ð Maintenance MAINT03 Display ScreenExample 14 Ð Maintenance MAINT04 Display Screen PIC System Functions Page Protective Safety Limits and Control Settings Capacity Overrides Page Page ECW Cent Capacity ICE Build Setpoint Example of Attach to Network Device Screen To Access the Service Screens Example of Holiday Period ScreenSTART-UP/SHUTDOWN Recycle Sequence FigPage Equipment Required Before Initial START-UPJob Data Required MotorPage 17EX Leak Test Procedures Temperature F Ð HFC-134a Pressure Ð Temperature FÐ HFC-134a Pressure Ð Temperature C Temperature CDehydration Cold Trap 900 500 901 7000 1000 7001-14500 2500 Inspect WiringCheck Optional Pumpout Compressor Water Pip External Gear Pre-Start Checks Recommended Motor Fastener Tightening TorquesExternal Gear Lubrication System SOLID-STATE Starters Check StarterMechanical Starters Input the Local Occupied Schedule OCCPC01S Set Up Chiller Control CongurationInput the Design Set Points Ð To modify the set T1/P1 Full Load Points T2/P2 Change the LID Configuration if NecessarySurge Limiting or 50% Load Surge Prevention Occurs TOO Soon Occurs TOO LateIncrease P1 by Decrease P1 by Control Test Menu Functions Charge Refrigerant into ChillerInitial START-UP Tests to be Devices Tested PerformedInitial Motor START-UP Dry Run to Test Start-Up SequenceCheck Motor Rotation Page Flange Nut Tightening Torques Low Speed Couplings Only To Prevent Accidental Start-Up Ð The PIC can be Calibrate Motor Current Demand SettingCheck Oil Pressure and Compressor Stop General RecommendationsStarting the Chiller Operating InstructionsOperator Duties Stopping the ChillerPumpout and Refrigerant Transfer Procedures Operating the Optional Pumpout CompressorPlant Chiller Serial No Chiller Model No Refrigerant Type Rear View RLA Valve ConditionGeneral Maintenance Return Chiller to Normal Operating ConditionsContact Seal Maintenance Refer to Ð Checking Guide Vane Linkage Ð Refer to FigContact Seal Page Chiller Alignment Checking Preliminary AlignmentMeasuring Angular Misalignment Elevation Alignment Formula Adjusting Angular Misalignment in Plan HOT Alignment CheckCorrecting Parallel Misalignment DowelingCheck Safety and Operating Controls Monthly Weekly MaintenanceScheduled Maintenance Changing the Oil FiltersPumpout Compressor OIL17EX Chiller Oil Specications Typical Float Valve Arrangement Sleeve Bearings Page Motor Riggings Inspect the Heat Exchanger Tubes Troubleshooting Guide Controls for Optional Pumpout CompressorPage MAINT03 MAINT01MAINT02 MAINT04Oilt 1CR AUXOilpd PICStarts Limit Exceeded Autorestart in ProgressPotential FREEZE-UP FaultOperation Failure to StopRunning Ð Temp Control Running Ð Demand LimitedChiller Protect Limit Faults Alert Sensor Fault AlertLOW OIL Pressure Autorestart PendingDESCRIPTION/MALFUNCTION Probable CAUSE/REMEDY Possible Cause Ð Item NO.s External Gear Troubleshooting GuideProblem Possible Cause ActionÐ Thermistor Temperature F vs Resistance/Voltage Drop Temperature Voltage Resistance DropÐ Thermistor Temperature C vs Resistance/Voltage Drop Temperature Voltage Resistance DropModule Address Module SwitchControl Modules Input Options ModuleGRD Processor/Sensor Input/Output Module Psio FigStarter Management Module SMM Fig Four-In/Two-Out Module Fig Installation of NEW Psio ModuleSwitch Setting Options Module Options ModulePhysical Data and Wiring Schematics 4-In/2-Out ModuleCondenser Total Weight Condenser Charge Additional Cooler WeightsWeight Vessel SIZE² 100Drive Component Weights Additional Condenser WeightsCompressor Weight and Elbow Weight 101102 Ð Total Motor Weight, English lbÐ Total Motor Weight, SI kg Approximate Refrigerant HCFC-134a Charge Marine Waterbox Cover WeightsNIH Waterbox Cover Weights 103104 Auxiliary Systems, Electrical DataRelief Valve Locations and Data Compressor Fits and Clearances 105Measure 106Clearance Type Description 17FX Tabulation Ð Impeller Clearances Open-Drive Compressors107 108 Press 109Temp Tewac110 111 112 113 GeneralT1-T4 114GND Ð Ground Terminal StripIndex Index Index Index Index Copyright 1997 Carrier Corporation

17EX specifications

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