Vicks PS-3K, PS-0K, PS-1K Staff qualification and training, Safety-conscious working

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Safety instructions

The word ACHTUNG (CAUTION) or WARNUNG (WARNING) has been incorporated into safety references the non-observance of which may lead to dangers for the machine and its functions.

General instructions are characterised with the following symbol:

3.2Staff qualification and training

The staff designated for operation, maintenance, inspection and assembly must fulfil the qualifications required for these operations. Field of responsibility, competence and control of staff must be exactly regulated by the user. If the staff do not possess the qualifications required, these must be provided with the necessary training and instructions. This can, if necessary, be implemented by the manufacturer/supplier on behalf of the user. Furthermore, the user shall ensure that the contents of the Operating Instructions are fully understood by the personnel.

The Schweißtechnische Lehr- und Versuchsanstalt München (SLV) (Training and Testing Institute of Welding) offers appropriate training courses.

3.3Dangers resulting from non-observance of safety instructions

Non-observance of safety instructions may not only represent danger to persons, but also to the welding system and the environment. If the safety instructions are not observed, this may lead to a complete loss of warranty claims.

Non-observance may for example lead to the following individual dangers:

Failure of important functions of the system

Failure of prescribed methods for maintenance and repair

Danger to persons by electric, mechanic, thermal and acoustic influences

3.4Safety-conscious working

The safety instructions stipulated in these Operating Instructions, the existing national regulations governing accident prevention, as well as possible interna- tional work, operating and safety regulations of the Operator must be observed.

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Quality control Setting the Stud Welding PistolMaintenance InitiationSpare parts Following should be principally observed General informationIntended use Chapters of Operating Instructions Information on the documentationReaction in the case of malfunctions Information on Operating InstructionsTechnology of tip ignition Description of the Stud Welding PistolsStud Welding Pistol PS-1 Stud Welding Pistol PS-3K Stud Welding Pistol PS-0K PS OM Stud Welding Pistol PS-1K PS-1 PS-3K PS-0K PS-1K Technical dataCharacterisation of references in the Operating Instructions Safety instructionsStaff qualification and training Safety-conscious workingFollowing should be observed prior to initiation Safety instructions for the User/OperatorBefore starting welding operations Safety measures at the installation siteIndependent retrofitting and spare parts production Working with the Stud WelderNon-permissible operating modes Setting the Stud Holder Setting the Stud Welding PistolInstalling the stud holder in the Stud Welding Pistol Spring pressure Setting the spring pressureGeneral view InitiationOperation Connecting the Stud Welding Pistols to the Stud WelderStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-8H Stud Welder BMS-6HDemands on the company Type and scope of testingQuality Control General informationProduction of samples Implementation of sample takingNormal work test Simplified work testBending test Tension testStud Welding Pistols MaintenanceReplacing components Spare parts Spare parts list for Stud Welding Pistol PS-1Perspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Standards and List of Directives Warranty TermsHeinz Soyer Bolzenschweißtechnik GmbH